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Chicago Pneumatic CPVS 95 User Manual

Chicago Pneumatic CPVS 95
138 pages
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Oil-injected rotary screw compressors
People. Passion. Performance.
CPVS 40, CPVS 50, CPVS 60, CPVS 75, CPVS 95, CPVS 100,
CPVS 120,
CPVS 150
Instruction book

Table of Contents

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Chicago Pneumatic CPVS 95 Specifications

General IconGeneral
BrandChicago Pneumatic
ModelCPVS 95
CategoryAir Compressor
LanguageEnglish

Summary

Copyright Notice

Safety Precautions

Safety Icons

Explains symbols used for safety warnings and important notes.

General Safety Precautions

Outlines essential safe working practices and regulatory compliance for operators.

Safety Precautions During Installation

Details crucial safety measures and procedures to follow during the installation phase.

Safety Precautions During Operation

Highlights critical safety guidelines to ensure safe and proper operation of the equipment.

Safety Precautions During Maintenance or Repair

Specifies safety protocols for maintenance, repair, and adjustment work.

General Description

Introduction to Compressors

Provides an overview of CPVS compressors, their design, and control system.

Air and Oil Circuit Overview

Explains the flow paths and components of the air and oil circuits within the compressor.

Regulating System Operation

Details the load/unload regulation mechanism based on pressure and solenoid valve control.

Electrical System Components

Identifies and lists the main electrical components within the compressor's cubicle.

Graphic Controller

Controller Overview

Introduces the ES 4000 Advanced controller and its primary functions for compressor management.

Control Panel Description

Provides a detailed description of the ES 4000 Advanced controller's control panel and its keys.

Icons Used in the Interface

Explains various status, input, system, and menu icons used in the controller interface.

Main Screen Views

Describes the function and types of main screen views available on the controller.

Calling Up Menus and Navigation

Explains how to access various menus and navigate through the controller interface.

Inputs Menu Details

Details how to display and select analog and digital input values and signals.

Outputs Menu Status

Describes how to view the operational status of various outputs within the compressor system.

Counters Menu for Operational Data

Explains how to access and view running hours, motor starts, and other counter data.

Control Mode Selection

Guides on selecting the compressor's control mode: local, remote, or LAN.

Service Menu Functions

Outlines functions for resetting, checking, and modifying service plans and intervals.

Regulation Menu for Pressure Settings

Explains how to access and adjust unloading and loading pressure bands.

Modifying Setpoints for Variable Speed Drives

Describes how to program and select setpoints for compressors with variable speed drives.

Event History Menu for Shutdowns

Details how to retrieve data on last shutdowns and emergency stop events.

Week Timer Menu Programming

Explains programming time-based start/stop and change-over commands for compressors.

Test Menu for System Diagnostics

Describes how to perform display tests and safety valve tests.

Modifying General Settings

Guides on changing general settings like language, time, date, and format.

General Menu for System Settings

Covers general settings including language, time, date, and units.

User Password Menu for Security

Explains how to activate and set a personal password for enhanced security.

Access Key Menu for Parameter Levels

Describes how access levels control visibility and modification of parameters.

Programmable Settings Overview

Lists programmable settings, including unloading/loading pressures and variable speed drive parameters.

Installation

Dimension Drawings and References

Provides references to dimension drawing documents for various compressor models.

Installation Proposal and Site Considerations

Discusses site requirements, including outdoor/altitude operation and free area reservations.

Pictographs and Their Meanings

Illustrates and explains various pictographs used on the machine for identification and safety.

Operating Instructions

Initial Start-up Procedure

Guides through the initial steps for starting the compressor, including removing fixtures.

Before Starting Checks

Lists essential checks and preparations required before initiating compressor operation.

Starting the Compressor

Details the step-by-step procedure for starting the compressor and checking voltages.

During Operation Guidelines

Provides warnings and regulator information relevant to the compressor's operational status.

Automatic Restarting Function

Explains the controller's built-in function for automatic compressor restart after voltage failure.

Stopping the Compressor

Outlines the procedures for normal stopping and emergency stopping of the compressor.

Taking Out of Operation Procedures

Describes the steps for safely taking the compressor unit out of service.

Maintenance

Preventive Maintenance Schedule

Details routine maintenance tasks and their recommended intervals for optimal performance.

Storage After Installation Guidelines

Provides advice on proper storage procedures for the compressor unit.

Service Kits and Contracts

Information on available service kits for maintenance and service contract options.

Disposal of Used Material and Components

Guidelines for environmentally friendly disposal of used filters, lubricants, and electronic parts.

Adjustments and Servicing Procedures

Air Filter Maintenance and Replacement

Instructions for inspecting, cleaning, replacing the air filter element, and resetting warnings.

Oil and Oil Filter Change Procedure

Step-by-step guide for draining old oil, replacing the oil filter, and refilling.

Oil Separator Change Process

Details the procedure for removing, cleaning, and replacing the oil separator element.

Cooler Cleaning and Maintenance

Advises on keeping coolers clean to maintain their efficiency.

Filtering Panel Cleaning

Instructions for cleaning the air inlet and cubicle filter panels.

Safety Valves Operation and Testing

Explains how to operate, test, and warnings regarding safety valves.

Dryer Maintenance Instructions

Safety precautions and general remarks for maintaining refrigeration dryers.

Problem Solving

Technical Data

Electric Cable Sizing and Fuse Selection

Guidelines for selecting appropriate electric cable sizes and fuses based on voltage, current, and environment.

Reference Conditions and Operating Limitations

Specifies the standard conditions and operational limits for compressor performance.

Compressor Data Specifications

Presents detailed technical data for compressor models under reference conditions.

Options

Energy Recovery System Overview

Describes the energy recovery system, its components, and application types.

ECO6i Central Controller Function

Introduces the ECO6i controller for managing multiple compressors and its activation.

ECO6i LAN Installation Instructions

Guides on connecting compressors using 4th generation controllers via Local Area Network.

ECO6i Parameter Set-up

Explains methods for modifying ECOi parameters via display or specialized software.

ECO6i Operation Modes and Integration

Details operation, isolation, and integration of compressors within the ECOi LAN configuration.

ECOi Stopping and Pressure Sensor Integration

Covers stopping all compressors and adding external net pressure sensors to the ECOi system.

Automatic Drain System Description

Explains the function and components of the automatic drain valve for condensate removal.

Heavy Duty Filter System

Details the heavy duty filter option for improved air intake quality, useful in dusty environments.

Pre-filtration Panels for Ventilation

Describes pre-filtration panels to protect internal components and reduce contamination.

Rotation Direction Indicator and Phase Controller

Explains the phase controller for verifying rotation direction and preventing damage.

Special Oils for Different Needs

Discusses the types of oils available and their specific applications and maintenance intervals.

Centrifugal Water Separation Device

Describes the device that separates condensate formed in the air cooler.

Tropical Thermostatic Valve for High Temps

Explains the function of a tropical thermostat for higher ambient temperatures and humidity.

Specific Information Frequency Converter

Frequency Converter Description and Safety

Details the frequency adjusting device, safety rules, and warning symbols.

Guidelines for Inspection

Pressure Equipment Directives

Declaration of Conformity

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