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Chicago Pneumatic CPS 185 KD S8 T4F HOP User Manual

Chicago Pneumatic CPS 185 KD S8 T4F HOP
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Engine Kubota D1803-CR-TIE4
CPS 185 KD S8 T4F HOP
Instruction Manual for CP Compressor
English
Always start and operate the engine in a well-ventilated area.
If in an enclosed area, vent the exhaust to the outside.
Do not modify or tamper with the exhaust system.
Do not idle the engine except as necessary.
For more information go to www.P65warnings.ca.gov/diesel.
CALIFORNIA Proposition 65
WARNING
Breathing diesel engine exhaust exposes you to chemicals known to
the State of California to cause cancer and birth defects or other
reproductive harm.

Table of Contents

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Chicago Pneumatic CPS 185 KD S8 T4F HOP Specifications

General IconGeneral
ModelCPS 185 KD S8 T4F HOP
TypePortable Air Compressor
Free Air Delivery185 cfm
Fuel TypeDiesel
Weight1, 965 lbs
EmissionsTier 4 Final
Noise Level76 dB(A)
Engine Power49 hp
Max Pressure125 psi
Power49 hp

Summary

Safety Precautions

Introduction to Safety

Overview of safety practices for operating, maintaining, and repairing the compressor.

General Safety Precautions

General guidelines for safe operation and maintenance of machinery and equipment.

Safety During Use and Operation

Guidelines for safe operation, including lifting, towing, and general usage of the compressor.

Safety During Maintenance and Repair

Precautions to be taken during maintenance, overhaul, and repair activities.

Tool Application Safety

Safe usage guidelines for various tools and equipment during maintenance and repair.

Specific Safety Precautions: Batteries

Safety measures related to battery handling, charging, and maintenance.

Ether Fuel Systems Safety

Pressure Vessel Safety

Safety Valve Procedures

Injury Prevention

Lifting and Hoisting Safety

Comprehensive safety guidelines for lifting, hoisting, and securing loads.

Hazardous Environment Precautions

Safety measures for noise, fumes, dust, and handling hot parts or chemicals.

Leading Particulars

Safety Pictogram Descriptions

Explanation of safety symbols used in the manual and their meanings.

General Compressor Description

Overview of the CPS 185 KD compressor, including engine, compressor, and systems.

Frame and Axles

Details on the compressor's frame, axles, drawbar, and braking systems.

Bodywork Description

Description of the compressor's bodywork, including openings and doors.

Lifting Eye Access

Information on the location and accessibility of the compressor's lifting eye.

Control Panel Location

Location of the control panel on the air compressor unit.

Data Plate Information

Details found on the compressor's data plate, including model and specifications.

Main Parts Identification

Component Identification Diagram

Visual illustration of the compressor unit with labeled main components.

Main Parts List

A list of main components with their corresponding reference designators and names.

System Overviews

Compressor Regulating System Diagram

Diagram illustrating the compressor regulating system in load condition.

Air Flow System Description

Description of how air flows through the compressor system.

Oil System Description

Description of the compressor's oil system components and function.

Continuous Regulating System

Explanation of the continuous regulating system and its operation.

Electrical System Wiring Diagram

Electrical Circuit Diagram

Dimension Drawings

Operating Instructions

Drawbar Preparations for Towing

Steps for preparing the drawbar for towing the compressor.

Parking Instructions

Guidelines for safely parking the compressor on various surfaces and locations.

Towing Instructions

Procedures for safely towing the compressor unit with a vehicle.

Lifting Instructions

Procedures for safely lifting the compressor unit using appropriate equipment.

Before Starting Checks

Pre-operation checks required before starting the compressor.

Battery Switch Operation

Instructions for operating the battery switch for the compressor.

Emergency Stop Function

Information on the emergency stop button and its usage.

Controller Operation and Features

Controller XC1004 Overview

Overview of the XC1004 controller functions and its panels.

Control Panel Overview

Overview of the control panel, its buttons, and their functions.

Controller Display Icons

Explanation of icons displayed on the controller screens.

Controller Settings and Test Icons

Icons for controller settings menus and production tests.

Compressor Starting Procedure

Step-by-step guide for starting the compressor.

Compressor Stopping Procedure

Step-by-step guide for stopping the compressor.

Controller View Types

Descriptions of the main, alarm, and setting views.

Controller Timer View

Explanation of the controller's timer view and its activation.

Fault Codes and Alarms

Maintenance Schedule Overview

Use of Service Paks

Information on Chicago Pneumatic service paks for compressor and engine maintenance.

Preventive Maintenance Schedule

Summary of maintenance tasks and intervals for the compressor unit.

Engine Preventative Maintenance

Air Filter Service

Compressor Service

Inspections and Disclaimers

Oil Specifications

Lubrication Oil Recommendations

Recommended lubrication oils for the compressor and engine.

Engine Coolant Specifications

Information on engine coolant type and order numbers.

Oil Level Checks

Engine Oil Level Check

Procedure for checking the engine oil level.

Compressor Oil Level Check

Procedure for checking the compressor oil level using the oil level gauge.

Engine Oil and Filter Change

Procedure for changing engine oil and filter.

Compressor Oil and Filter Change

Procedure for changing compressor oil and filter.

Cleaning Coolers

Battery Care and Maintenance

Electrolyte Handling

Safety instructions and information regarding battery electrolyte.

Recharging a Battery

Procedure for safely recharging the compressor's battery.

Battery Maintenance

General battery maintenance tasks, including cleaning and terminal checks.

Compressor Storage Instructions

Adjustments and Servicing Procedures

Adjusting the Continuous Regulating System

Procedure for adjusting the continuous regulating system of the compressor.

Replacing the Air Filter Element

Cleaning the Dust Trap

Air Filter Maintenance

Air Receiver Testing and Inspection

Safety Valve Checks

Fuel System Filter Replacement

Problem Solving Guide

Troubleshooting: Low Compressor Capacity or Pressure

Diagnosing and resolving issues with reduced compressor capacity or pressure.

Troubleshooting: High Receiver Pressure and Safety Valve Blow

Resolving issues where receiver pressure exceeds limits, causing safety valve activation.

Alternator Precautions

Important precautions regarding the alternator and battery connections.

Troubleshooting: Unit Stops via Shutdown Switch

Troubleshooting: Air/Oil Mist from Filters After Stopping

Troubleshooting: Compressor Overheating

Technical Specifications

Compressor and Engine Specifications

Detailed specifications for the compressor and its engine.

Reference Operating Conditions

Standard conditions under which the compressor's performance is measured.

Operating Limitations

Operational limits and restrictions for the compressor unit.

Altitude Unit Performance Curve

Performance Data

Design Data

Compressor Design Data

Design specifications for the compressor unit.

Engine Design Data

Design specifications for the engine, including make, type, and bore.

Unit Design Data

Design data related to the overall unit, such as tank capacity.

Design Data Remarks

Additional remarks and notes pertaining to design data and specifications.

Disposal and Recycling Policy

General Disposal Information

Information on Chicago Pneumatic's approach to product disposal and environmental responsibility.

Disposal of Materials

Instructions for separately disposing of contaminated substances and machine components.

Maintenance Log

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