CHICAGO PUMP VOS - Table of Contents

Instruction 2111.80B 04/05 2
Table of Contents
1. GENERAL REQUIREMENTS 3
A. PURPOSE AND IMPORTANCE OF MANUAL 3
B. SPECIAL PRECAUTIONS 3
C. RECEIVING INSPECTION - SHORTAGES 3
D. PRESERVATION AND STORAGE 3
E. PROCEDURE FOR ORDERING PARTS 3
F. NAMEPLATE IDENTIFICATION 3
G. TOOLS REQUIRED 4
H. RECOMMENDED LUBRICANTS 4
I. RECOMMENDED CLEANING SOLVENTS 4
J. RECOMMENDED SPARE PARTS 4
2 INSTALLATION 5
A. PUMP 5
1) Location 5
2) Foundation 5
3) Anchor Bolts 5
4) Setting 5
a) Pump 5
b) Motor Support 5
5) Alignment 5
a) Vertical 5
b) Horizontal 6
6) Grouting 6
7) Piping Connections 6
B. WOOD'S SURE-FLEX® COUPLINGS 7
C. UNIVERSAL JOINT/INTERMEDIATE INDUSTRIAL SHAFTING 8
3. START-UP AND OPERATION 9
A. PRIMING 9
B. PRESTART-UP LUBRICATION INSTRUCTIONS 9
1) Radial and Thrust Bearings 9
2) Flexible Couplings 9
3) Flexible Shafting 9
4) Stuffing Box 9
5) Mechanical Seal Box 10
C. PREPARATION FOR START-UP 11
D. SEQUENCE FOR INITIAL START-UP 12
E. NORMAL OPERATION 12
F. EMERGENCY OPERATION 12
G. STOPPING PROCEDURES 12
H. EXTENDED SHUT-DOWN PROCEDURES 12
4. GUIDE TO TROUBLESHOOTING 13
5. REPAIRS 14
A. CLEANING 14
B. DISASSEMBLY PROCEDURE 14
C. ASSEMBLY PROCEDURE 15
D. RECOMMENDED TORQUE VALUE OF FASTENERS 16
E. PARTS LIST AND CROSS-SECTIONAL DRAWINGS 16-19
6. PREVENTATIVE MAINTENANCE SCHEDULE 20