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CIAT AQUACIATPOWER LD 0602R User Manual

CIAT AQUACIATPOWER LD 0602R
96 pages
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AQUACIAT
POWER ™
LD 602R - 3500R
ILD 602R - 4000R
07 - 2022
10590
Instruction manual

Table of Contents

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CIAT AQUACIATPOWER LD 0602R Specifications

General IconGeneral
BrandCIAT
ModelAQUACIATPOWER LD 0602R
CategoryChiller
LanguageEnglish

Summary

1 - INTRODUCTION AND SAFETY INSTRUCTIONS

2.1 Checking the equipment received

Verifying unit condition and completeness upon delivery.

3 - HANDLING AND POSITIONING

3.1 Handling

Procedures for safe lifting, moving, and transporting the unit.

3.2 Positioning

Requirements and considerations for placing the unit in its final location.

4 - DIMENSIONS, CLEARANCES, MINIMUM INSTALLATION DISTANCES

4.1 LD and ILD dimensions without water buffer tank module

Unit dimensions and clearances without a water buffer tank.

4.2 LD and ILD dimensions with water buffer tank module

Unit dimensions and clearances with a water buffer tank.

4.3 Free spaces

Recommended clearances for maintenance and airflow.

4.4 Positioning of potentially flammable zones around the unit

Safety guidelines for placing units near potential ignition sources.

4.5 Installing several units

Recommendations for arranging multiple units in an installation.

4.6 Distance to the wall

Minimum distances required between the unit and walls.

5 - PHYSICAL AND ELECTRICAL DATA FOR THE UNITS

5.1 Physical data LD 602R - 3500R

Physical specifications for LD units, including dimensions and weights.

5.2 Physical data ILD 602R - 4000R

Physical specifications for ILD units, including dimensions and weights.

5.3 Electrical data LD 602R - 3500R

Electrical parameters for LD units, covering power, current, and voltage.

5.4 Electrical data ILD 602R - 4000R

Electrical parameters for ILD units, covering power, current, and voltage.

5.5 Short-circuit withstand current

Data related to the unit's ability to withstand short-circuit conditions.

5.6 Electrical data for the hydraulic module

Electrical specifications for the unit's hydraulic module components.

6 - ELECTRICAL CONNECTION

6.1 Power supply

Information on the unit's power supply requirements and connection.

6.2 Voltage phase imbalance

Guidelines on acceptable voltage phase imbalance for safe operation.

6.4 Recommended cable sections

Guidance on selecting appropriate cable sizes for electrical connections.

7 - APPLICATION DATA

7.1 Operating range

Defines the temperature and operational limits for the units.

7.1.2 ILD 602R - 4000R units cooling mode

Operational ranges for ILD units in cooling mode, including heat exchangers.

7.1.2 ILD 602R - 2000R heating mode

Operational ranges for ILD units in heating mode.

7.2 Minimum heat transfer fluid flow rate

Minimum flow rate for heat transfer fluid without a hydraulic module.

7.3 Maximum energy transfer fluid flow rate

Maximum flow rate for heat transfer fluid without a hydraulic module.

7.4 Variable flow water type heat exchanger

Using variable flow rates with water heat exchangers.

7.5 Water exchanger minimum water volume and flow rate

Minimum water volume and flow rate for water exchangers.

7.6 Maximum system water volume

Maximum allowable water volume in the system.

8 - WATER CONNECTIONS

8.1 Operating precautions and recommendations

Essential precautions and recommendations for water circuit connections.

8.2 Hydraulic connections

Diagrams and details of hydraulic connections for various configurations.

8.3 Hydraulic connections for ILD 2300R-4000R units

Specific hydraulic connection diagrams for ILD units with multiple modules.

8.4 Flow rate detection

Explanation of how flow rate is detected in units.

8.5 Cavitation protection (with hydraulic module option)

Measures to prevent pump cavitation in hydraulic modules.

8.6 Backup electrical heaters

Information on optional electric heaters for heat pump output compensation.

8.7 Frost protection

Critical information and procedures to prevent frost damage.

9 - NOMINAL SYSTEM WATER FLOW RATE CONTROL

9.1 Units without hydraulic module

Setting nominal flow rate in units without a hydraulic module.

9.2 Units with hydraulic module and fixed-speed pump

Setting nominal flow rate for units with a fixed-speed pump hydraulic module.

9.3 Units with hydraulic module and variable-speed pump - Pressure differential control

Controlling flow rate via pressure differential with variable-speed pumps.

9.4 Units with hydraulic module and variable-speed pump – Temperature differential control

Adjusting flow rate based on temperature differential with variable-speed pumps.

9.5 Units with hydraulic module and variable-speed pump - Setting a fixed flow rate for the system

Setting a constant nominal flow rate for systems with variable-speed pumps.

9.6 Available static system pressure

Curves showing available static pressure for pumps at different flow rates.

10 - SYSTEM START-UP

10.1 Checks before system start-up

Pre-start-up checks to ensure proper system configuration and safety.

10.2 Commissioning

Procedures for initial unit startup and verification of settings.

10.3 Essential points to check

Key checks for compressors and hydraulic systems before operation.

11 - MAIN COMPONENTS OF THE UNIT AND OPERATING CHARACTERISTICS

11.1 Compressors

Description of the hermetic scroll compressors used in the units.

11.2 Lubricant

Information on the type and checking of compressor oil levels.

11.3 Air-cooled exchanger

Details on the construction of the air-cooled heat exchangers.

11.4 Fans

Information on fan motors, impellers, and their characteristics.

11.5 Electronic expansion valve (EXV)

Description and function of the electronic expansion valve.

11.6 Moisture indicator

How to use the moisture indicator to check refrigerant quality.

11.10 Refrigerant

Details on the refrigerant type (R32) and associated safety zones.

11.11 High-pressure safety pressostat

Information on the high-pressure safety switches.

11.12 Variable frequency drive

Explanation of variable frequency drives used for fan speed control.

11.15 Variable-speed fans (LD/ILD units)

How variable-speed fans optimize unit efficiency and reduce noise.

11.16 Connect Touch control

Overview of the SmartVu™ control interface and its features.

12 - OPTIONS

12.1 Tables of options

Summary of available optional features for LD and ILD units.

12.2 Description

Detailed descriptions of various optional features for the units.

12.2.1 Low-temperature brine solution options

Details on options for producing low-temperature brine solutions.

12.2.2 Hydraulic module without variable speed

Description of the hydraulic module without variable speed pump.

12.2.3 Hydraulic module with variable speed

Description of the hydraulic module with variable speed pump.

12.2.4 Partial heat recovery

Information on the option for producing hot water via heat recovery.

12.2.4.1 Physical properties of units with partial heat recovery using desuperheaters

Physical data for units equipped with partial heat recovery.

DIMENSIONS/CLEARANCES

Drawings and tables showing unit dimensions and clearances.

12.2.4.2 Installation and operation of the heat recovery with desuperheater option

Installation and operational guidance for the desuperheater option.

12.2.4.3 Installation

Instructions for the hydraulic installation of the desuperheater system.

12.2.4.4 Operation

Operating limits and procedures for the desuperheater option.

12.2.5 TOTAL HEAT RECOVERY

Information about the total heat recovery function option.

12.2.5.1 Physical properties of units with total heat recovery

Physical data for units equipped with total heat recovery.

12.2.5.2 Total heat recovery operation

Operating principles and modes for total heat recovery.

12.2.5.3 Installation and hydraulic connection of the condenser

Guidance on connecting the condenser for heat recovery systems.

12.2.6 Operation of two units in a Master/Slave assembly

Instructions for configuring and operating units in a Master/Slave setup.

12.2.8 Units with available pressure fans

Details on units with fans designed for ducted installations.

12.2.8.1 Specific installation in ductable units

Installation guidelines for units with ducted fan connections.

12.2.9 Factory-installed duct connection interface on each fan

Description of the interface for connecting ducts to the fans.

12.2.10 Duct installation principle

Principles for routing ducts to fans, including single and shared duct options.

12.2.11 TOTAL/PARTIAL FREE COOLING

Information on Free Cooling options for energy savings.

12.2.11.1 Physical characteristics of units with total and partial Free Cooling

Physical data for units equipped with Free Cooling options.

12.2.11.2 Free cooling operation

Explanation of Free Cooling operating modes (mechanical, combination, winter).

12.2.11.3 General information

Corrosion protection and general information for Free Cooling hydraulic systems.

12.2.11.4 Installation and hydraulic connection

Diagrams and instructions for installing and connecting Free Cooling hydraulic systems.

Free Cooling hydraulic module

Details on the filter and its replacement procedure in the Free Cooling module.

12.2.11.5 Application data

Unit pressure drop curves for Total Free Cooling operation.

Available static system pressure

Curves showing static pressure for units with variable-speed pumps and Free Cooling.

12.2.11.6 Operating limits

Defines the operating limits for LD units with air-cooled exchangers.

13 - STANDARD MAINTENANCE

13.1 Level 1 maintenance

Simple maintenance tasks that can be performed by the user.

13.2 Level 2 maintenance

Maintenance requiring specific electrical, hydraulic, and mechanical expertise.

13.3 Level 3 maintenance

Advanced maintenance tasks requiring manufacturer or authorized agent intervention.

13.4 Tightening the electrical connections

Table of tightening torques for various electrical connections.

13.6 Air-cooled exchanger

Recommendations and procedures for cleaning air-cooled exchangers.

13.7 Water type heat exchanger

Checks and maintenance for the water type heat exchanger.

13.9 Refrigerant volume

Procedures for checking refrigerant charge and subcooling.

13.10 Refrigerant properties

Table of saturated temperatures and pressures for R32 refrigerant.

14 - FINAL SHUT-DOWN

14.1 Shutting down

Steps for safely shutting down the unit and its components.

14.2 Recommendations for disassembly

Guidelines for safely dismantling the unit for disposal or recycling.

14.3 Fluids to be recovered for treatment

Information on refrigerants, heat-transfer fluids, and oils to be recovered.

14.5 Waste Electrical and Electronic Equipment (WEEE)

Procedures for the disposal of electrical and electronic waste.

15 - UNIT START-UP CHECKLIST FOR INSTALLERS PRIOR TO CONTACTING THE MANUFACTURER

Preliminary information

Fields for recording job and contractor details before unit start-up.

Equipment

Section for recording unit model and serial number details.

Compressors

Checklist items related to compressor installation and checks.

Air handling systems check

Checks to ensure air handling systems are operating correctly.

Unit start-up

Final checks and actions before initiating unit start-up.

Evaporator water loop check

Checklist for verifying water loop volume, inhibitors, and frost protection.

Checking the pressure drop across the evaporator

Procedures for checking and adjusting evaporator pressure drop.

Temperatures and pressures

Section for recording stabilized temperatures and pressures after start-up.

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