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CITROEN SAXO 2002 User Manual

CITROEN SAXO 2002
333 pages
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PRIVATE CARS
SAXO-XSARA-XSARA PICASSO
BERLINGO
PRIVATE CARS
CAR 050011
Volume 1
2002
AC.QCAV/MTD
Méthodes Techniques Documentation
’The intellectual property rights relating to the technical information contained in this document belong
exclusively to the manufacturer. Reproduction, translation or distribution in whole or in part without
prior written authorisation from the manufacturer is forbidden.‘
«The technical information contained in this document is intended for the exclusive use of the trained personnel of the
motor vehicle repair trade. In some instances, this information could concern the security and safety of the vehicle. The
information is to be used by the professional vehicle repairers for whom it is intended and they alone would assume full
responsibility to the exclusion of that of the manufacturer».
«The technical information appearing in this brochure is subject to updating as the characteristics of each model in the
range evolve. Motor vehicle repairers are invited to contact the CITROËN network periodically for further information and
to obtain any possible updates».
2002

Table of Contents

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CITROEN SAXO 2002 Specifications

General IconGeneral
BrandCITROEN
ModelSAXO 2002
CategoryAutomobile
LanguageEnglish

Summary

GENERAL

IDENTIFICATION OF VEHICLES

Details vehicle identification marks like chassis stamps, name plates, and labels for SAXO models.

GENERAL

LUBRICANTS - TOTAL recommended oils

Lists recommended engine oil grades and specifications for various climates and engine types.

ENGINE

ENGINE SPECIFICATIONS

Details engine specifications including cubic capacity, bore/stroke, compression ratio, power, and torque for petrol engines.

ENGINE

SPECIAL FEATURES - TIGHTENING TORQUES ( m.daN )

Lists tightening torques for critical engine components such as crankshaft bearings and connecting rod screws.

ENGINE

CHECKING AND SETTING THE VALVE TIMING

Guides for checking and setting valve timing for TU, XU, EW, and XU engine families.

ENGINE

VALVE CLEARANCE SETTINGS

Specifies valve clearance values and adjustment procedures for petrol and diesel engines.

INJECTION

IDLING - ANTI-POLLUTION

Provides idling specifications and anti-pollution data for SAXO petrol injection systems.

INJECTION

EMISSION STANDARDS

Details EEC and US emission standards, applicable vehicles, and notes for various engine types.

INJECTION

SAFETY REQUIREMENTS : HDi DIRECT INJECTION SYSTEM

Outlines crucial safety requirements and precautions for HDI direct injection systems.

INJECTION

CHECKING AND SETTING THE DELPHI MECHANICAL INJECTION PUMP

Guides for checking and setting Delphi mechanical injection pumps for WJZ-WJY engines.

IGNITION

SPARKING PLUGS

Lists recommended sparking plugs, electrode gap settings, and tightening torques for various models.

CLUTCH

CLUTCH SPECIFICATIONS

Provides clutch specifications, including mechanism type, disc dimensions, and lining grades for SAXO.

CLUTCH

CLUTCH : CHECKS AND ADJUSTMENTS

Details checks and adjustments for the clutch control system, including pedal travel.

GEARBOX

GEARBOX AND TYRE SPECIFICATIONS

Details gearbox and tyre specifications, including identification plates and rolling circumference for SAXO.

GEARBOX

AUTOMATIC GEARBOX - AL 4

Outlines special features and precautions for the AL 4 automatic gearbox, including oil quality and replacement.

DRIVESHAFTS - GEARBOXES

Tightening torques (m.daN)

Lists tightening torques for driveshaft bearings, nuts, and gearbox components.

AXLES

AXLE GEOMETRY

Provides axle geometry measurements at reference height for SAXO vehicles, covering front and rear axles.

AXLES

STEERING SPECIFICATIONS

Details steering specifications for SAXO, including rack travel, teeth count, and turning circle.

AXLES

MANUAL STEERING SPECIFICATIONS

Provides manual steering specifications for XSARA, including tightening torques for steering components.

AXLES

AXLE GEOMETRY

Details front and rear axle geometry measurements at reference height for XSARA PICASSO vehicles.

BRAKES

BRAKE SPECIFICATIONS

Details brake specifications for SAXO, covering master cylinder, caliper, disc, and drum dimensions.

BRAKES

HANDBRAKE (Adjustment)

Provides instructions for checking and adjusting the handbrake, including cable routing and notch settings.

BRAKES

CHECKS AND ADJUSTMENTS : BRAKE COMPENSATOR

Guides for checking and adjusting the load-sensitive brake compensator, including preliminary operations and graphs.

ELECTRICAL SYSTEM

STARTER MOTORS

Lists starter motor part numbers, classes, and climate suitability for SAXO models.

ELECTRICAL SYSTEM

ALTERNATORS

Lists alternator part numbers, classes, and climate suitability for XSARA models with power steering.

ELECTRICAL SYSTEM

PRE-HEATING AND STARTING SYSTEMS

Details pre-heater plugs and control units for SAXO, C3, XSARA, and PICASSO models.

AIR CONDITIONING

SPECIAL FEATURES : AIR CONDITIONING SYSTEM (R 134.a)

Provides specifications for R 134.a air conditioning systems, including click-fit connector details and tightening torques.

AIR CONDITIONING

CHECKING THE EFFICIENCY OF THE AIR CONDITIONING SYSTEM

Guides for checking air conditioning efficiency by measuring temperatures and pressures under specific conditions.

AIR CONDITIONING

AIR CONDITIONING SYSTEM R 134.a

Details R 134.a air conditioning system components, including high/low pressure valves and compressor specifications.

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