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CITROEN C8 2002 User Manual

CITROEN C8 2002
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2002
2002
CAR 050013
AC/QCAV/MTD
Méthodes Techniques Documentation
’The intellectual property rights relating to the technical information contained in this document belong
exclusively to the manufacturer. Reproduction, translation or distribution in whole or in part without
prior written authorisation from the manufacturer is forbidden.‘
PRIVATE CARS
«The technical information contained in this document is intended for the exclusive use of the trained personnel of the
motor vehicle repair trade. In some instances, this information could concern the security and safety of the vehicle. The
information is to be used by the professional vehicle repairers for whom it is intended and they alone would assume full
responsibility to the exclusion of that of the manufacturer».
«The technical information appearing in this brochure is subject to updating as the characteristics of each model in the
range evolve. Motor vehicle repairers are invited to contact the CITROËN network periodically for further information and
to obtain any possible updates».

Table of Contents

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CITROEN C8 2002 Specifications

General IconGeneral
BrandCITROEN
ModelC8 2002
CategoryAutomobile
LanguageEnglish

Summary

Presentation and Handbook Structure

Handbook Sections Overview

Lists the main functional sections covered in the handbook.

General Vehicle Identification

Chassis Stamp

Identifies the vehicle via a stamp on the bodywork.

Manufacturer Data Plate

Contains manufacturer's data, located under the right-hand centre pillar.

Front Pillar Labels

Details paint codes, inflation pressures, and tyre references on the front pillar.

Engine and Gearbox References

Specifies engine legislation type and gearbox reference/serial numbers.

Vehicle Lifting and Support Procedures

Front Lifting Methods

Describes front central and side lifting techniques using a crossbeam.

Rear Lifting Methods

Describes rear side lifting using a crossbeam, warning against rear crossbeam lifting.

Vehicle Lifting and Towing

Two-Column Lift Operation

Instructions for using a two-column lift with or without body clamps.

Towing Procedures

Guidelines for front and rear towing using a towing eye.

Fluid Capacities

Engine Performance Specifications

Engine Plate Identification

Compulsory Engine Plate Details

Identifies engine plate components: type, reference, and serial number.

Crankshaft Tightening Specifications

Crankshaft Bearing Cap Covers

Tightening torques and procedures for crankshaft bearing cap covers.

Crankshaft Fixing Points

Tightening torques for con-rod caps and flywheel/crankshaft fixing.

Cylinder Head Tightening Specifications

Camshaft and Valve Cover Torques

Tightening torques for camshaft bearing caps and valve covers.

Manifold Tightening Torques

Tightening torques for inlet and exhaust manifolds.

Power Unit Suspension Tightening Torques

Upper RH Engine Support Torques

Tightening torques for upper RH engine support mounting points.

Intermediate Engine Support Torques

Tightening torques for intermediate engine support mounting points.

Lower Power Unit Suspension Torques

Lower Intermediate Engine Support Torques

Tightening torques for lower intermediate engine support components.

Cylinder Head Gasket and Bolt Specifications

Cylinder Head Gasket Identification

Details cylinder head gasket types, thicknesses, and identification.

Cylinder Head Bolt Tightening

Specifies tightening procedures and torques for cylinder head bolts.

Valve Timing Specifications

Camshaft Identification and Timing Belt

Identifies camshafts and details timing belt specifications.

Valve Clearances

Specifies cold valve clearances for inlet and exhaust.

XFW Engine Plate Identification

XFW Engine Plate Details

Identifies engine plate components for the XFW engine.

XFW Power Unit Suspension Torques

RH Engine Support Torques

Tightening torques for RH engine support components.

Gearbox Suspension Torques

Tightening torques for gearbox suspension components.

XFW Crankshaft and Lower Suspension Torques

Lower Engine Support Torques

Tightening torques for lower engine support parts.

Crankshaft Tightening Torques

Tightening torques for crankshaft components.

XFW Cylinder Block Tightening Torques

Bearing Cap Cover Tightening

Tightening procedures and torques for cylinder block bearing cap covers.

XFW Lubrication Circuit Torques

Oil Sump Tightening Torques

Tightening torques for oil sump components.

XFW Lubrication & Cooling Circuit Torques

Oil Pump Tightening Torques

Tightening torques for oil pump components.

Coolant Pump Tightening Torques

Tightening torques for coolant pump components.

XFW Coolant Manifold & Cylinder Head Equipment Torques

Coolant Manifold Torques

Tightening torques for coolant manifold screws.

Cylinder Head Equipment Torques

Tightening torques for cylinder head equipment.

XFW Camshaft Bearing Cap Torques

RH Camshaft Bearing Cap Torques

Tightening torques for right-hand camshaft bearing caps.

LH Camshaft Bearing Cap Torques

Tightening torques for left-hand camshaft bearing caps.

XFW Valve Cover Tightening Torques

RH Valve Cover Torques

Tightening torques for right-hand valve covers.

LH Valve Cover Torques

Tightening torques for left-hand valve covers.

XFW Inlet Manifold Tightening Torques

Inlet Manifold Torques

Tightening torques for the inlet manifold.

XFW Cylinder Head Gasket Identification

Cylinder Head Gasket Identification

Identifies RH/LH gaskets, thicknesses, and their reference markings.

XFW Cylinder Head Tightening Specifications

Cylinder Head Bolt Tightening

Specifies tightening procedures and torques for cylinder head bolts.

Cylinder Head Bolt Details

Details cylinder head bolt specifications, length, and re-usability.

XFW Camshaft and Timing Belt Identification

Camshaft Identification

Identifies camshafts by their references.

Timing Belt Specifications

Details timing belt width and number of teeth.

RHT-RHW-4HW Cylinder Head Tightening

Cylinder Head Gasket Thickness

Details cylinder head gasket thicknesses for RHT-RHW-4HW engines.

Cylinder Head Bolt Tightening

Specifies tightening procedures and torques for cylinder head bolts.

RFN-3FZ Auxiliary Drive Belt Service

Tools for Drive Belt Service

Lists essential tools for auxiliary drive belt removal and refitting.

Drive Belt Removal Procedure

Step-by-step instructions for removing the auxiliary drive belt.

Drive Belt Refitting Procedure

Step-by-step instructions for refitting the auxiliary drive belt.

XFW Auxiliary Drive Belt Service

Tools for Drive Belt Service

Lists essential tools for auxiliary drive belt removal and refitting.

Drive Belt Removal Procedure

Step-by-step instructions for removing the auxiliary drive belt.

Drive Belt Refitting Procedure

Step-by-step instructions for refitting the auxiliary drive belt.

RHT-RHW Auxiliary Drive Belt Service

Tools for Drive Belt Service

Lists essential tools for auxiliary drive belt removal and refitting.

Drive Belt Removal Procedure

Step-by-step instructions for removing the auxiliary drive belt.

Drive Belt Rotation Marking

Emphasizes marking belt rotation direction if re-using.

RHT-RHW Auxiliary Drive Belt Refitting

Drive Belt Removal (Continued)

Continues the removal procedure for the auxiliary drive belt.

Drive Belt Refitting Procedure

Step-by-step instructions for refitting the auxiliary drive belt.

4HW Auxiliary Drive Belt Service

Tools for Drive Belt Service

Lists essential tools for auxiliary drive belt removal and refitting.

Drive Belt Removal Procedure

Step-by-step instructions for removing the auxiliary drive belt.

Drive Belt Rotation Marking

Emphasizes marking belt rotation direction if re-using.

4HW Auxiliary Drive Belt Refitting

Drive Belt Removal (Continued)

Continues the removal procedure for the auxiliary drive belt.

Drive Belt Refitting Procedure

Step-by-step instructions for refitting the auxiliary drive belt.

Belt Tension Measurement Tool Correspondence

Drive Belt Tension Measurement Tools

Tools for Belt Tension Measurement

Lists instruments for measuring auxiliary drive belt tension.

Pre-Refitting Belt Checks

Essential checks before refitting the auxiliary drive belt.

RFN Valve Timing: Tools and Removal

Tools for Valve Timing

Lists necessary tools for RFN engine valve timing.

Valve Timing Removal Procedure

Steps for removing components for RFN valve timing.

RFN Valve Timing: Removal Procedures

Valve Timing Component Removal

Details components to remove for RFN valve timing.

RFN Valve Timing: Refitting Procedures

Valve Timing Refitting Procedure

Steps for refitting components for RFN valve timing.

RFN Valve Timing: Belt Tensioning and Checks

Timing Belt Tensioning

Procedure for tensioning the timing belt.

Valve Timing Checks

Procedures for verifying correct valve timing.

RFN Valve Timing: Crankshaft Positioning and Tightening

Crankshaft Positioning

Procedure for positioning the crankshaft for valve timing.

Crankshaft Pulley Tightening

Instructions for tightening the crankshaft pulley screw.

RFN Valve Timing: Final Tensioning and Checks

Timing Belt Tensioning

Steps for final tensioning of the timing belt.

Final Valve Timing Checks

Final checks for correct valve timing setting.

3FZ Valve Timing: Tools and Removal

Tools for Valve Timing

Lists necessary tools for 3FZ engine valve timing.

Valve Timing Removal Procedure

Steps for removing components for 3FZ valve timing.

3FZ Valve Timing: Removal and Pegging

Component Removal for 3FZ Engine

Details components to remove for 3FZ valve timing.

Pegging Camshafts and Crankshaft

Instructions for pegging camshafts and crankshaft for 3FZ engine.

3FZ Valve Timing: Tool Positioning and Slackening

Positioning Tool [4]

Instruction to position tool [4] for 3FZ valve timing.

Slackening Screw (10)

Instruction to slacken screw (10) for 3FZ valve timing.

3FZ Valve Timing: Belt Tensioning and Checks

Timing Belt Tensioning

Procedure for tensioning the timing belt.

Valve Timing Checks

Procedures for verifying correct valve timing.

3FZ Valve Timing: Crankshaft Positioning

Crankshaft Positioning Procedure

Procedure for positioning the crankshaft for 3FZ valve timing.

3FZ Valve Timing: Final Tensioning and Checks

Timing Belt Tensioning

Steps for final tensioning of the timing belt.

Final Valve Timing Checks

Final checks for correct valve timing setting.

XFW Valve Timing: Tools and Removal

Tools for Valve Timing

Lists necessary tools for XFW engine valve timing.

Valve Timing Removal Procedure

Steps for removing components for XFW valve timing.

XFW Valve Timing: Removal and Pegging

Component Removal for XFW Engine

Details components to remove for XFW valve timing.

Pegging Camshafts and Crankshaft

Instructions for pegging camshafts and crankshaft for XFW engine.

XFW Valve Timing: Refitting Procedures

Component Removal (Continued)

Continues removal procedures for XFW valve timing.

Refitting Procedure

Steps for refitting components for XFW valve timing.

XFW Valve Timing: Refitting Details

Component Removal (Continued)

Continues removal procedures for XFW valve timing.

Pegging Camshafts and Crankshaft

Instructions for pegging camshafts and crankshaft.

XFW Valve Timing: Belt Installation and Tensioning

Component Removal (Continued)

Continues removal procedures for XFW valve timing.

Refitting and Belt Tensioning

Procedures for refitting and tensioning the timing belt.

XFW Valve Timing: Belt Engagement and Final Checks

Refitting Procedure (Continued)

Continues refitting procedures for XFW valve timing.

XFW Valve Timing: Camshaft Pinion Installation

Refitting Procedure (Continued)

Continues refitting procedures for XFW valve timing.

Timing Setting Checks

Procedures for checking the final valve timing setting.

XFW Valve Timing: Final Tensioning and Checks

Refitting Procedure (Continued)

Continues refitting procedures for XFW valve timing.

XFW Valve Timing: Camshaft Hub Installation

Refitting Procedure (Continued)

Continues refitting procedures for XFW valve timing.

XFW Valve Timing: Refitting Components

Timing Setting Checks

Checks for correct timing setting.

Refitting Procedure (Continued)

Continues refitting procedures for XFW valve timing.

RHT-4HW Valve Timing: Tools and Removal

Tools for Valve Timing

Lists necessary tools for RHT-4HW engine valve timing.

Valve Timing Removal Procedure

Steps for removing components for RHT-4HW valve timing.

RHT-4HW Valve Timing: Removal and Pegging

Component Removal for RHT-4HW Engine

Details components to remove for RHT-4HW valve timing.

Crankshaft Turning and Pegging

Instructions for turning crankshaft and pegging flywheel.

RHT-4HW Valve Timing: Component Removal

Valve Timing Component Removal

Details components to remove for RHT-4HW valve timing.

Aperture Plugging and Component Removal

Important instruction for plugging apertures and removing parts.

RHT-4HW Valve Timing: Refitting and Belt Engagement

Refitting Procedure

Steps for refitting components for RHT-4HW valve timing.

RHT-4HW Valve Timing: Belt Pre-Tensioning

Timing Belt Pre-Tensioning

Procedure for pre-tensioning the timing belt.

RHT-4HW Valve Timing: Belt Tensioning

Timing Belt Tensioning

Steps for tensioning the timing belt.

RHT-4HW Valve Timing: Final Setting Checks

Timing Setting Verification

Procedures for checking the final valve timing setting.

RHT-4HW Valve Timing: Final Refitting

Refitting Components and Torque

Details parts to refit and tighten for RHT-4HW valve timing.

Cooling System Specifications

Exhaust System Repair Precautions

RFN-3FZ Exhaust System Tightening Torques

XFW Exhaust System Tightening Torques

RHT-4HW Exhaust System Tightening Torques (with particle filter)

RHW Exhaust System Tightening Torques (without particle filter)

Engine Oil Pressure Specifications

Oil Pressure for Petrol Engines

Oil pressure data for petrol engines at specified RPM and temperature.

Oil Pressure for Diesel Engines

Oil pressure data for diesel engines at specified RPM and temperature.

Oil Filter Specifications

Clutch System Specifications

Clutch Components and Types

Hydraulic Clutch Control: Bleeding and Circuit Composition

Hydraulic Clutch Control Bleeding

Procedures for bleeding the hydraulic clutch control system.

Hydraulic Circuit Composition

Details the components of the hydraulic clutch circuit.

Hydraulic Clutch Control: Bleeding Procedure

Clutch Bleeding Steps

Detailed steps for bleeding the hydraulic clutch control.

Hydraulic Clutch Control: Final Bleeding Steps

Final Clutch Bleeding Operations

Final steps for bleeding, including engine start and pedal checks.

Gearbox and Tyre Specifications (Petrol Engines)

BE4/5 Gearbox Identification

BE4/5 Gearbox Tightening Torques

BE4/5 Gearbox Shaft and Gear Tightening Torques

ML5C Gearbox Identification

ML5C Gearbox Lubrication and Tightening Torques

ML5C Gearbox Cover and Casing Tightening Torques

ML5C Gearbox Flange and Shaft Tightening Torques

AL4 Automatic Gearbox Identification

AL4 Automatic Gearbox Torques (Converter & Sensors)

AL4 Automatic Gearbox Torques (Electrovalve & Support)

4 HP 20 Gearbox: Fluid Service Procedures

Preliminary Conditions for Fluid Service

Conditions required before performing gearbox fluid service.

Tools for Gearbox Fluid Service

Lists essential tools for gearbox fluid service.

Gearbox Fluid Service Checks

Checks to perform during gearbox fluid service.

Required Gearbox Oil

Specifies the correct oil type for the gearbox.

4 HP 20 Gearbox: Fluid Level Checks

Gearbox Fluid Level Verification

Procedures for verifying the gearbox fluid level.

4 HP 20 Gearbox: Draining and Filling Procedures

Gearbox Fluid Draining Procedure

Step-by-step instructions for draining gearbox fluid.

Gearbox Fluid Filling Procedure

Step-by-step instructions for filling gearbox fluid.

Driveshaft and Gearbox Specifications

Driveshaft Bearing and Nut Torques

Torque specifications for driveshaft bearings and nuts.

Wheel Bolt Tightening Torques

Torque specifications for wheel bolts on steel and alloy wheels.

Wheels and Tyres Specifications

Tyre Circumference and Wheel Type

Details tyre sizes, circumferences, and wheel types.

Tyre Inflation Pressures

Specifies tyre inflation pressures for normal and laden conditions.

Under-Inflation Detection System

Information on the under-inflation detection system.

Wheel Inflation Pressures and Tightening Torque

Recommended Inflation Pressures

Information on recommended tyre inflation pressures.

Wheel Bolts and Spare Wheel Securing

Wheel Bolt Types

Describes different types of wheel bolts, including anti-theft.

Spare Wheel Securing Method

Explains how the spare wheel is secured in the boot.

Tyre Under-Inflation Detection Device

Under-Inflation Detection System Components

Details the components of the under-inflation detection system.

Under-Inflation Device Warnings

Warnings regarding tyre/rim replacement and transmitter recognition.

Front Axle Geometry Specifications

Vehicle Specification and Measurements

Vehicle specs, H1 measurement, and tyre sizes.

Front Axle Alignment Angles

Specifications for wheel tracking, camber, castor, and king pin inclination.

Front Axle Geometry Specifications (Continued)

Vehicle Specification and H1 Measurement

Vehicle specs, H1 measurement, and tyre sizes.

Front Axle Alignment Angles

Specifications for wheel tracking and camber.

Axle Geometry: Tools and Setting Requirements

Tools for Axle Geometry Setting

Lists necessary tools for setting axle geometry.

Reference Height Setting Requirements

Pre-requisites and safety warnings for setting reference height.

Axle Geometry: Front Axle Reference Height Setting

Setting Front Axle Reference Height (H1)

Procedure to set the front axle reference height (H1).

Axle Geometry: Rear Axle Reference Height Setting

Setting Rear Axle Reference Height (H2)

Procedure to set the rear axle reference height (H2).

Axle Geometry: Adjusting Rolling Axles

Adjusting Front Axle Tracking

Procedure for adjusting the front axle tracking rods.

Front Axle Components and Anti-Roll Bar Diameters

Front Axle Component Identification

Identifies front axle components.

Anti-Roll Bar Diameters

Lists anti-roll bar diameters for different engine types.

Front Axle Tightening Torques (Running Order)

Rear Axle Component Identification

Rear Axle Component Identification

Identifies rear axle components: damper, spring, stabiliser bar.

Rear Axle Tightening Torques

Power-Assisted Steering Component Identification

Power-Assisted Steering Components

Identifies steering mechanism, pump, reservoir, and hoses.

Power-Assisted Steering System Specifications

Power-Assisted Steering Tightening Torques

Brake System Specifications

Brake System Tightening Torques

Handbrake Adjustment Identification

Handbrake Adjustment Points

Identifies fixation zones and clips for handbrake adjustment.

Handbrake Adjustment Procedure

Handbrake Adjustment Steps

Step-by-step procedure for adjusting the handbrake.

Braking Circuit Bleeding Warning

Warning to bleed the braking circuit before handbrake adjustment.

Braking System Service Procedures

Tools for Braking System Service

Lists tools for draining, filling, and bleeding the braking system.

Braking System Draining Procedure

Procedures for draining the braking system fluid.

Braking System Filling Procedure

Procedures for filling the braking system fluid.

Braking System Bleeding Procedures

Pre-Bleeding Conditions

Conditions required before bleeding the braking circuit.

Brake Bleeding Methods

Explains manual and automatic bleeding methods.

ABS Bleeding Notes

Notes on bleeding the ABS block using diagnostic tools.

Air Conditioning System Specifications

Air Conditioning System Union Tightening Torques

Air Conditioning System Pollen Filter Service

Pollen Filter Location and Removal

Describes the location and removal of the pollen filter.

Pollen Filter Refitting

Instructions for refitting the pollen filter.

Air Conditioning System Drying Cartridge Service

Drying Cartridge Removal and Refitting

Procedures for removing and refitting the drying cartridge.

Air Conditioning System Drying Cartridge Service (Continued)

Drying Cartridge Service Steps

Continues service procedures for the drying cartridge.

Air Conditioning System Drying Cartridge Refitting

Drying Cartridge Refitting Procedure

Procedures for refitting the drying cartridge.

Preparing the New Drying Reservoir

Steps to prepare the new drying reservoir before installation.

Air Conditioning System: Compressor Lubricant and Oil Level Checks

Compressor Lubricant Properties

Information on the hygroscopic nature of compressor lubricant.

Compressor Oil Level Check Scenarios

Procedures for checking compressor oil level based on leak status.

Air Conditioning System: Compressor Oil Level Checks (Continued)

Compressor Oil Level Checks for Leaks

Procedures for checking oil levels in systems with slow or fast leaks.

Air Conditioning System Pressure Checks

Pressure Conditions vs. System Efficiency

Table correlating pressure readings to system efficiency issues.

Air Conditioning System Components (RFN-3FZ)

Identification of AC Components

Identifies key components of the AC system for RFN-3FZ engines.

Air Conditioning System Components & Torques (XFW)

Identification of AC Components (XFW)

Identifies AC components for XFW engine.

AC System Union Tightening Torques

Tightening torques for AC system unions.

Air Conditioning System Components (RHT-4HW)

Identification of AC Components (RHT-4HW)

Identifies AC components for RHT-4HW engines.

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