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Clarke EPC800 User Manual

Clarke EPC800
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OPERATION & MAINTENANCE
INSTRUCTIONS
LS0714
ELECTRONIC PUMP CONTROLLER
MODEL NO: EPC800
PART NO: 7230698

Questions and Answers:

Clarke EPC800 Specifications

General IconGeneral
BrandClarke
ModelEPC800
CategoryController
LanguageEnglish

Summary

Electronic Pump Controller

Introduction and Applications

Automatic Pump Operation

Maintains water pressure by sensing water usage and automatically starting or stopping the pump.

Pump Dry Run Protection

Switches the pump OFF when there is no water flow, preventing damage.

Safety Precautions and Connection

Safety Precautions

General safety advice including not modifying the unit and observing precautions.

Connecting the Pump

Instructions for connecting the pump to the EPC800 using provided cables.

Electrical Connections and Extension Cables

Power Cable Colour Coding

Identifies wire colours (Blue=Neutral, Brown=Live, Yellow/Green=Earth) for connection.

Mains Plug Wiring Instructions

Details connection of Blue (N), Brown (L), and Yellow/Green (E) wires to the plug terminals.

Extension Cables

Guidelines for using extension cables, including maximum length and conductor size.

Installation Guidance

Installation Height Limitations

Unit height depends on water column height (max 15m) between unit and highest tap.

Correct Mounting Orientation

The unit must be installed with the molded arrows pointing upwards.

Restart Pressure Setting

Unit is factory set to restart at 1.5 bar, requiring pump pressure to be 0.5 bar higher.

Operation Procedures

Initial Pump Start-Up

Steps for priming the pump and switching on the unit, including LED indicators.

Automatic Operation Modes

Pump control is automatic based on pressure drops and recovery from breakdowns.

Handling Dry Running Failures

Procedure to resolve issues causing dry running and reset the unit.

Wiring Diagrams and Specifications

Single Phase 220V Wiring (up to 1.1kW)

Wiring diagram for connecting single phase 220V pumps up to 1.1 kW.

Single Phase 220V Wiring (over 1.1kW)

Wiring diagram for connecting single phase 220V pumps over 1.1 kW via a remote control switch.

Three Phase 380V Wiring

Wiring diagram for connecting three phase 380V pumps via a remote control switch.

Remote Switch Specifications

Specifications for remote control switch contacts required for specific pump types.

Troubleshooting Common Issues

Troubleshooting: Pump Not Starting

Identifies causes related to the EPC800 and other possible causes for the pump not starting.

Troubleshooting: Pump Not Stopping

Identifies causes related to the EPC800 and other possible causes for the pump not stopping.

Troubleshooting: Intermittent Operation

Identifies causes related to the EPC800 and other possible causes for intermittent pump operation.

Troubleshooting: Pump Jammed

Identifies causes related to the EPC800 and other possible causes for the pump being jammed.

Specifications and Environmental Policy

Electrical and Performance Specs

Details input voltage, current, flow rate, head, pressure, temperature, and connection type.

Environmental Recycling Policy

Outlines customer obligations for WEEE disposal and adherence to regulations.

Declaration of Conformity

Product Compliance Directives

Lists directives (EMC, Low Voltage, RoHS) the product complies with.

Product Conformity Standards

Lists harmonised standards applied to the product for conformity assessment.

Declaration Product Details

Provides product description, model number, and date of issue for the declaration.

Accessories

Layflat Hoses

Details availability and sizes for layflat hoses.

Assorted Hose Clip Set

Describes the contents and features of the assorted hose clip set (CHT672).