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ClearStream 600DAC3 - User Manual

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P. O. Box 7568 Beaumont, Texas
77726-7568
(409) 755-1500 Fax: (409) 755-6500 www.clearstreamsystems.com
OWNERS MANUAL PARTS LIST OPERATING
M
ANU
AL
FLOW DIAGRAM INSTALLATION
I
NSTRUCTIONS
DESIGN DRAWINGS AND S
PECIFICATIONS
SERVICE POLICY LIMITED WARRANTY
MODEL 600DAC3
NSF/ANSI 40 Class I,
245, 350
1 of 12
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Summary

Introduction and Process Overview

System Process Description

Explains the four basic zones and how the system processes wastewater.

Clearstream Operating Manual

Periodic Service and Maintenance Schedule

Outlines required periodic services and their expected frequency for optimal performance.

System Operation and Monitoring Checks

Guides on how to check system functionality, alarms, and effluent characteristics.

Effluent Quality Standards and Sampling

Details expected effluent quality parameters and procedures for collecting samples.

Guidelines for Proper System Usage

Provides essential guidelines to prevent unit malfunctions and ensure proper operation.

Clearstream Installation Guide

Unloading and Packing Procedures

Instructions for safe handling and unpacking of system components during shipping.

Tank Excavation and Installation

Step-by-step guide for preparing the excavation and setting the treatment tank.

Aerator and Control Panel Setup

Guidance on mounting and wiring the aerator and control panel.

Legal and Regulatory Compliance

Emphasizes obtaining permits and adhering to local, state, and federal codes.

System Specifications

Model 600 DAC3 Performance Specs

Lists key performance metrics and components for the 600DAC3 model.

Pretreatment Tank Requirements

Outlines minimum/maximum capacities and liquid level requirements for the pretreatment tank.

Design Drawings and Diagrams

Clearstream System Plan View

Top-down view illustrating the layout of the Clearstream 600DAC3 system components.

Clearstream System Section View

Cross-sectional view showing internal components and their arrangement within the tanks.

Parts List and Flow Diagram

Component Parts Identification

Enumerates all system components with their corresponding part numbers for easy identification.

Wastewater Flow Visualization

Visual representation of how wastewater flows through the different stages of the system.

Limited Warranty Information

Two Year Initial Service Policy Details

Details the initial two-year service policy, including inspection and maintenance coverage.

Overview

The Clearstream Model 600DAC3 is an aerobic wastewater treatment system designed for residential and commercial use. It converts sewage into a clear, odorless liquid with a high degree of treatment at a low operating cost. The system is designed for simplified operation and low long-term maintenance. Clearstream Model DA Systems, including the 600DAC3, comply with NSF Standards 40 for Class I residential wastewater treatment systems, 245 for total nitrogen reduction, and 350 for onsite residential and commercial water reuse treatment. Actual GCT test results for Standard 245 certification showed averages of <10 mg/l BOD, <10 mg/l TSS, and >50% total nitrogen reduction.

Function Description

The Clearstream 600DAC3 system operates through a four-zone process within its treatment unit. Wastewater initially enters the aeration chamber of the process tank. Here, it mixes with microorganisms that form during the decomposition of organic material. This mixing is facilitated by the release of compressed air near the bottom of the chamber through fine bubble diffusion.

A conical clarifier, located internally within the process tank, separates solids from the mixed liquor. Wastewater enters the aeration chamber, causing hydraulic displacement that moves the mixed liquor into the bottom of the clarifier. Solids that settle from the wastewater are drawn back into the aeration chamber from the bottom of the cone. This return is driven by the hydraulic roll created by the air released in the aeration chamber and further dispersed by the aerator's mixing action.

An airlift assembly, controlled by a timer and solenoid switch, diverts a small amount of air from the aerator to return water from the clarifier back to the pretreatment tank. This return flow is crucial for de-nitrification, requiring approximately 7 hours of operation at the system's maximum flow. The final clarified effluent is discharged through a submerged tee assembly positioned below the clarifier surface, preventing the discharge of any solids that might float on the clarifier's surface.

For applications requiring disinfection before final discharge, appropriate disinfection options are available. If the system is used in Std. 350 operation for water reuse, the Clearstream Model CSUV1 unit must be installed on the discharge line.

The system is intended for treating domestic wastewater from residences or other waste flows with similar loading characteristics, including flow from toilets, lavatories, sinks, bathtubs/showers, and washing machines. To ensure proper function, inorganic materials (plastics, cigarette butts, throwaway diapers, feminine napkins, condoms) should not be discharged into the system, as bacteria cannot consume them. Large quantities of harsh chemicals, oil, grease, high sudsing detergents, water softener discharge, disinfectants, or any other bactericidal substances should also be avoided. Excessive water use beyond the system's design flow or organic overloading can impair performance.

Important Technical Specifications

  • Model: 600DAC3
  • Treatment Capacity: 600 G.P.D. (Gallons Per Day)
  • BOD Loading: 1.5 lbs. BOD
  • Aerator: CS-103ET6, 2.8 scfm (standard cubic feet per minute)
  • Control Panel: Model CS-114, Raintight
  • Electrical: 115V/60Hz, 0.75 amps
  • Pretreatment Tank Minimum Capacity: 1½ Plant Design Flow
  • Pretreatment Tank Maximum Capacity: 100% of ATU Design Flow
  • Minimum Liquid Depth (Pretreatment Tank): 30 Inches
  • Four Inch Inlet Tee Baffle Discharge Level: 6 inches below liquid
  • Four Inch Outlet Tee Baffle Intake Level: 25% to 50% of liquid
  • Inlet Flow Line Requirement: Must be a minimum of two inches higher than the outlet flow line.
  • Dimensions (Approximate):
    • Overall Length (Plan View): 154 inches
    • Overall Width (Plan View): 82 inches
    • Overall Height (Section View): 60 inches (tank), 58 inches (flow line to bottom)
  • Access Covers: 20-inch diameter for aeration and clarifier, 12-inch diameter for pretreatment.
  • Piping: 4" PVC inlet, 3/4" PVC for air lines and airlift return.
  • Certifications: NSF/ANSI 40 Class I, 245, 350.

Usage Features

The Clearstream 600DAC3 is designed for ease of use and monitoring. The control panel, which should be mounted in a location easily noticed by occupants, provides visual and audio alarms. An activated alarm indicates either a loss of air pressure from the aerator or a high water level condition within the clarifier, detected by a high-level float. Users can verify these conditions by checking air pressure with a gauge and inspecting the water level inside the clarifier.

To assess the system's operational state, users can monitor for odors and the color of the "mixed liquor." A sweet or musty smell and brownish mixed liquor indicate desirable aerobic conditions. A foul or rotten egg smell and grey or black mixed liquor suggest undesirable anaerobic conditions. The system's effluent should be clear with minimal light brown suspended solids, not dark, turbid, or heavily laden with suspended solids.

The system can accommodate seasonal or intermittent wastewater discharge. If the owner plans to turn off electricity to the aerator for more than three months, no special service is required.

Maintenance Features

Periodic service is essential for the Clearstream System to maintain optimum performance. The expected service intervals are:

  • Repair or replace aerator: 2 to 10 years
  • Clean filters on aerator: 6 months to 2 years
  • Break up scum in clarifier: 6 months to 2 years
  • Pump sludge from aeration tank: 2 to 5 years*
  • Pump sludge from pretreatment tank: Annually*
  • Check aeration diffusers: 2 to 5 years*
  • Check surge control weir: 6 months**
  • Check denite effluent return flow: 6 months**
  • Replace UV bulb (when UV is installed): Annually

*Any sludge removed must be disposed of according to all state, local, and federal regulations. **Denite return is factory preset; field adjustments are allowed only by Clearstream-trained professional personnel.

Sludge Removal:

  • Pretreatment Tank: Drop a pump hose through the access opening to the bottom of the tank, pump out the entire tank volume, and immediately refill with water.
  • Aeration Chamber: Drop a pump hose through the access opening to the bottom of the tank, pump only half of the total tank volume, and immediately refill with water.

Installation Guidelines:

  • A pretreatment (septic) tank with a volume of at least 50% of the Clearstream Unit's gallon-per-day rating must be installed first.
  • The excavation for the tank should be at least one foot larger than the tank's dimensions, with a level bottom free of rocks or sharp objects.
  • The tank must be level for proper function; a three-foot level should be used across the tank in several directions during installation.
  • The tank should be filled with fresh water during back-filling to ensure it remains level.
  • Back-filling should be done in layers, tamping the material around the tank. Water can be used to help settle the soil.
  • Electrical conduit and air lines must be laid underground before completing back-fill.
  • For below-grade installations, a 20-inch diameter riser can be used, but the maximum riser depth should not exceed 18 inches to bring access covers above final grade. Risers must be sealed to prevent groundwater intrusion.
  • Access covers must be securely fastened with tamper-resistant screws to prevent unauthorized access.

Aerator and Control Panel Installation:

  • The control panel should be mounted in a visible location.
  • Electrical wiring (115 Volt, 60Hz) from a disconnect to the control panel and from the control panel to the tank's electrical junction box must comply with NFPA 70 and be installed by a qualified technician.
  • The CS-103ET6 aerator should be installed as close as practical to the tank, but no more than 100 feet away. A 3/4" Sch. 40 PVC air line connects the aerator to the tank. The aerator must be in a dry, non-dusty, and highly ventilated location.

Warranty and Service Policy:

  • A two-year initial service policy is provided by the local servicing dealer, covering periodic inspections and necessary maintenance (excluding pumping). After this period, a continuing yearly service policy is offered for a nominal annual fee.
  • Violations of warranty include: shutting off electricity for more than 24 hours, disconnecting the alarm system, restricting aerator ventilation, overloading the system, introducing harmful matter, or other unusual abuse.
  • The limited warranty covers defects in material and workmanship for two years from the date of sale to the original retail consumer, provided the system is properly registered. It applies only to parts manufactured by Clearstream and does not cover plumbing, drainage, disposal systems, or installation.

ClearStream 600DAC3 Specifications

General IconGeneral
BrandClearStream
Model600DAC3
CategoryIndustrial Equipment
LanguageEnglish