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Cleaver-Brooks CBH Series - User Manual

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CLEAVER-BROOKS
MODEL
PACKAGED
BOILERS
Manual
Part
No. 750-99
Printed
in
U.S.A.

Table of Contents

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Summary

CHAPTER 1 GENERAL DESCRIPTION AND PRINCIPLES OF OPERATION

A. THE BOILER

Describes the boiler's construction, purpose, and compliance with codes.

B. THE BURNER AND CONTROL SYSTEM

Details burner types, fuel classification, and the integration of control systems.

C. CONTROL AND COMPONENT FUNCTION

Explains the role of various controls and components in burner operation.

D. AUTOMATIC IGNITION

Covers how the burner is ignited, including spark and pilot systems.

E. COMBUSTION AIR

Describes the source and regulation of air for combustion.

F. OIL FUEL FLOW

Explains the system for delivering fuel oil to the burner nozzles.

G. GAS FUEL FLOW

Details the gas supply and flow regulation to the burner.

CHAPTER 2 THE PRESSURE VESSEL

A. GENERAL

Discusses the importance of waterside care for boiler life and service.

B. CONSTRUCTION

Outlines construction standards according to ASME Boiler and Pressure Vessel Code.

C. WATER REQUIREMENTS

Covers water needs for boiler operation and system integrity.

1. HOT WATER BOILER

Covers air removal and minimum temperature requirements.

2. STEAM BOILER

Details feed pump operation and water level maintenance.

D. WATER TREATMENT

Emphasizes the necessity and objectives of proper feedwater treatment.

E. CLEANING

Discusses cleaning of piping systems and the pressure vessel's waterside.

F. BOIL-OUT OF A NEW UNIT

Provides a procedure for removing manufacturing coatings from new boilers.

G. WASHING OUT

Outlines procedures for draining and flushing boilers to remove deposits.

H. BLOWDOWN-STEAM BOILER

Explains the process of removing concentrated water from steam boilers.

I. PERIODIC INSPECTION

Covers requirements for regular internal inspections of the pressure vessel.

J. PREPARATION FOR EXTENDED LAY-UP

Details methods for storing boilers during non-use periods.

CHAPTER 3 SEQUENCE OF OPERATION

A. GENERAL

Introduces the chapter's focus on electrical sequencing of controls.

B. CIRCUIT AND INTERLOCK CONTROLS

Describes the burner control circuit and its interlock components.

C. SEQUENCE OF OPERATION Oil or Gas (Standardly Equipped)

Details the burner start-up, ignition, and shutdown sequence for CB-20 systems.

D. SEQUENCE OF OPERATION Oil or Gas (Optionally Equipped)

Explains the sequence for CB-40 systems, including additional interlocks.

E. FLAME LOSS SEQUENCE

Describes the burner's reaction to flame failure or loss.

CHAPTER 4 STARTING AND OPERATING INSTRUCTIONS

A. GENERAL PREPARATIONS FOR INITIAL START-UP (ALL FUELS)

Covers pre-firing checks and system preparation.

B. CONTROL SETTINGS (ALL FUELS)

Guides on setting operating limit, high limit, and high-low fire controls.

C. OIL BURNER START-UP

Provides step-by-step instructions for starting oil-fired burners.

D. GAS BURNER START-UP

Offers instructions for initiating gas-fired burner operation.

E. NORMAL OPERATION (ALL FUELS)

Explains routine operation, including start-up, running, and shutdown.

CHAPTER 5 ADJUSTMENT AND MAINTENANCE

A. GENERAL

Stresses the need for adjustments and maintenance for efficiency and economy.

B. PERIODIC INSPECTION

Outlines requirements for periodic vessel inspections and component checks.

C. WATER LEVEL CONTROLS AND WATERSIDE OF PRESSURE VESSEL

Highlights the importance of checking water level controls and vessel waterside.

D. WATER GAGE GLASS

Details procedures for replacing and maintaining the water gage glass.

E. OPERATING CONTROLS

Covers the settings and adjustments for various operating controls.

SETTING AND ADJUSTING

Guides on adjusting pressure and temperature controls for optimal operation.

PRESSURE CONTROLS-Steam Boiler

Specific instructions for setting steam boiler pressure controls.

TEMPERATURE CONTROLS-Hot Water Boiler

Instructions for setting hot water boiler temperature controls.

COMBUSTION AIR PROVING SWITCH

Explains adjustment of the combustion air proving switch.

PROGRAMMING CONTROL

Notes that programming controls require no adjustment.

F. OIL BURNER

Covers adjustment and maintenance of oil burner components like nozzles and pumps.

G. GAS BURNER

Details adjustments for gas pilot flame and gas pressure/flow.

H. SWITCH AND CAM ADJUSTMENT

Explains how to adjust switches and cams for proper burner operation.

I. AIR DAMPER ADJUSTMENT

Guides on adjusting the air damper for correct fuel-air ratio.

J. SAFETY VALVES

Emphasizes the importance and maintenance of safety valves.

K. MOTORIZED GAS VALVE

Describes maintenance for motorized gas valves.

L. SOLENOID VALVES

Covers maintenance for solenoid valves (gas, oil, vent).

M. REFRACTORY

Discusses inspection and maintenance of boiler refractory components.

N. DOOR CLOSING AND SEALING

Details procedures for properly sealing boiler doors.

O. FORCED DRAFT FAN

Covers checking impeller vane position and motor rotation.

P. FIRESIDE CLEANING

Explains the importance and methods for cleaning fireside surfaces.

Q. LUBRICATION

Provides guidance on lubricating electric motors and control linkage.

CHAPTER 6 TROUBLE SHOOTING

A. BURNER DOES NOT START

Lists common causes and checks for a burner that won't start.

B. NO IGNITION

Addresses issues related to lack of spark or flame during ignition.

C. PILOT FLAME, BUT NO MAIN FLAME

Troubleshoots scenarios where only the pilot flame is present.

D. LOW FIRE FLAME, BUT NO HIGH FIRE FLAME

Identifies problems preventing the burner from reaching high fire.

E. LOSS OF FLAME

Covers troubleshooting steps when flame is lost during operation.

F. DAMPER MOTOR DOES NOT OPERATE

Addresses issues with the damper motor's movement or lack thereof.

CHAPTER 7 PARTS ORDERING INSTRUCTIONS AND PARTS LIST

PARTS ORDERING INSTRUCTIONS

General guidance on how to order replacement parts.

WHERE TO ORDER PARTS

Specifies the channels for purchasing parts.

RETURNING PARTS FOR REPAIR

Outlines the process for returning parts for service.

Cleaver-Brooks CBH Series Specifications

General IconGeneral
BrandCleaver-Brooks
ModelCBH Series
CategoryBoiler
LanguageEnglish

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