CleaverBrooks ProFire D Series User Manual (English)

Questions and Answers:

J
Jeffrey WoodAug 3, 2025
How to fix a CleaverBrooks Burner that does not start?
- C
  Christopher LopezAug 4, 2025
  If the CleaverBrooks Burner does not start, begin by checking if the main disconnect switch is open and close it. Then, inspect the control circuit fuse and replace it if it's blown. Also, verify all electrical connections are secure. Ensure that the program relay safety switch has been reset. Check that the limit circuit is completed, and that the fuel pressure is within the settings of the low and high pressure switches. Confirm the burner air proving switch and high fire limit switch are functional. For heavy oil fired units, check that the oil temperature meets the minimum settings. Finally, ensure the fuel valve auxiliary switch is closed.
T
Teresa GutierrezAug 8, 2025
What to do if CleaverBrooks ProFire D Burner shuts down during firing?
- J
  Jamie MartinezAug 8, 2025
  If the CleaverBrooks Burner shuts down during firing, first restore the fuel supply if there has been a loss or stoppage. Then, check the fuel valve for defects and ensure electrical connections are secure. Inspect the flame detector and replace if weak or defective. Clean the scanner lens and sight tube. If the programmer lockout switch hasn't tripped, check the limit circuit for an opened safety control. Adjust the air/fuel ratio settings if there's a lean fire. Test and replace any inoperative or defective interlock devices. Finally, bleed the oil lines if there is air present.
I
ilinAug 13, 2025
Why is there no ignition in my CleaverBrooks ProFire D Burner?
- G
  gcastilloAug 13, 2025
  If the CleaverBrooks Burner has no ignition, inspect the ignition system for grounding or cracked porcelain. Adjust the electrode to the correct setting. Tighten any loose terminals on the ignition cable or replace a shorted cable. Replace the ignition transformer if it's inoperative. Check and restore voltage to the pilot ignition circuit terminal. If there's a spark but no flame, ensure the fuel supply is adequate and valves are open. Inspect and correct the damper motor operation if the low fire switch is open in the low fire proving circuit. Check the combustion or atomizing air proving switches to make sure that the running interlock circuit is completed.
C
Cynthia JonesAug 18, 2025
What to do if CleaverBrooks Burner has pilot flame, but no main flame?
- L
  Lauren ClarkAug 18, 2025
  If the CleaverBrooks Burner has a pilot flame but no main flame, adjust the pilot flame to sufficient levels. Ensure the manual gas cock is open. Repair or replace the main gas valve if it's inoperative. Also, repair or replace the gas pressure regulator if it's not working. Investigate any obstructions or issues with the fuel supply. Clean the sight tube and lens or replace the flame detector if it's defective. Finally, restore voltage to the main fuel valve circuit terminal.
E
Ernest ShieldsAug 23, 2025
Why does my CleaverBrooks Burner stay in low fire?
- T
  Taylor FaulknerAug 23, 2025
  If the CleaverBrooks Burner stays in low fire, adjust the pressure or temperature settings, then correct the position of the manual-automatic switch. If the modulating motor is inoperative, replace or repair it. Repair or replace the modulating control if it is defective. Finally, tighten or repair any binding components.
C
Christina HudsonAug 28, 2025
How to troubleshoot a CleaverBrooks Burner modulating motor that does not operate?
- C
  Cheyenne SchroederAug 28, 2025
  If the modulating motor of the CleaverBrooks Burner does not operate, ensure the manual/automatic switch is in the correct position. Fix any loose or jammed linkage. Test and replace the motor if it doesn't drive to open or close during pre-purge or close on burner shutdown. Inspect the manual/automatic switch and control settings if the motor doesn't operate on demand.

CleaverBrooks ProFire D Series Specifications

General

Brand	CleaverBrooks
Model	ProFire D Series
Category	Burner
Language	English

Summary

Profire D/LND Burner Manual Introduction

Overview of Profire D/Series Burners

General introduction to Profire D/Series burners and their listing.

Description of Profire D/Series Burners

Details on oil and gas burner types, ignition, and modulation.

Operating Controls and Panel Layout

Description of control panel components like switches, lights, and potentiometers.

Flame Safeguard Control System

Explanation of the flame sensing cell and safety shutdown functions.

Combustion Air Handling System Components

Details on the damper assembly, motor driven impeller, and stator cone.

Firing Rate Control Mechanisms

How burner input is modulated via potentiometer and linkages.

Firing Head Assembly Details

Information on accessing and components of the firing head.

Oil System Air Atomizing Process

Explanation of compressed air use for oil atomization and related components.

Gas System Components and Operation

Overview of gas train components like valves, regulators, and switches.

Profire D/LND Burner Installation Guide

Burner Application and Power Requirements

Details on available electrical power and general installation considerations.

Combustion Chamber Dimension Guidelines

Proportioning combustion chamber dimensions to the boiler's heating load.

Burner Installation Procedures

Instructions for proper burner placement and mounting.

Packing Plastic Refractory Around Oven

Procedure for packing refractory material around the oven.

Separate Compressor Module Installation

Details regarding the installation of the separate compressor module.

Typical Oil Supply Loop Configuration

Diagram and description of the continuous oil circulation system.

Oil Circulating Loop Operation Explained

Explanation of how the oil circulating loop functions during operation.

Gas Piping Requirements and Standards

Codes, ordinances, and standards for gas piping installation.

Final Installation Checklist

Essential checks before placing the burner into service.

Profire D/LND Burner Operation Procedures

Preparations for Burner Starting

Essential checks before attempting to start the burner.

Electrical Interference Test Procedure

Testing ignition spark to prevent flame relay pull-in.

Gas Pilot Flame Adjustment Guide

Procedure for adjusting the pilot regulator and flame signal.

Burner Startup Sequence

Step-by-step sequence of burner startup operations.

Automatic and Manual Burner Shutdowns

Procedures for stopping the burner automatically or manually.

Safety Shutdown Conditions

Reasons for burner safety shutdowns and required resets.

Startup and Operating for Gas Burners

Detailed steps for starting and operating gas-fired burners.

Startup and Operating for Oil Burners

Detailed steps for starting and operating oil-fired burners.

Normal Burner Operation

How the burner operates under normal load demand.

Burner Shutdown Sequence

The sequence of events during a normal burner shutdown.

Profire D/LND Burner Adjustments

Overview of Burner Adjustments

Importance of adjustments for optimal operating efficiency.

Combustion Adjustment Techniques

Methods for adjusting air-fuel ratios using flue gas analysis.

Electrical Interference Test for Adjustments

Testing ignition spark effects after adjustments.

Gas System Adjustments

Adjustments for gas pressure, flow, and combustion.

Oil System Adjustments

Adjustments for oil metering, pressure, and atomizing air.

Linkage and Modulating Motor Adjustments

Coordinating air and fuel devices with modulating motor linkage.

Cam Trim Adjustment for Air-Fuel Ratio

Fine-tuning air-fuel ratio throughout the firing range using cams.

Firing Rate Control Adjustments

Adjusting firing rates via linkages on dampers and pumps.

Profire D/LND Burner Maintenance Procedures

Overview of Maintenance Program

Importance of regular inspection and maintenance for safety and uptime.

Control System Maintenance

Checks and cleaning for control cabinet components.

Impeller and Stator Cone Inspection

Procedures for inspecting and maintaining the impeller and stator cone.

Firing Head Inspection and Cleaning

Steps for inspecting the flame scanner, electrodes, and oil nozzle.

Oil Nozzle Cleaning and Maintenance

Instructions for removing, cleaning, and reassembling the oil nozzle.

Diffuser Cleaning and Reinstallation

Procedure for removing, cleaning, and reinstalling the diffuser.

Burner Mounting Inspection

Checking the burner flange seal and head for signs of leakage or discoloration.

Fuel Oil System Maintenance

Maintenance for circulating pump, metering pump, and related components.

Gas System Maintenance

Maintenance for motorized main gas valves and solenoid valves.

Recommended Maintenance Test Schedule

A tabular schedule for daily, weekly, monthly, and annual maintenance tasks.

Profire D/LND Burner Troubleshooting Guide

Troubleshooting Awareness and Preparation

Assumptions and general approach to troubleshooting burner issues.

Emergency Burner Shutdown Procedure

Steps to follow for an immediate shutdown in emergency situations.

Common Burner Problems and Solutions

A comprehensive list of problems and their potential causes and solutions.

Profire D/LND Burner Accessories

Overview of Available Accessories

Introduction to the range of optional accessories for Profire burners.

Steam Atomizing System Installation

Details on piping and wiring the steam atomizing system.

Air Purge System Functionality

Explanation of the nozzle line air purge option for oil removal.

Plant Air System Integration

Using plant air instead of the standard internal compressor.

Profire D/LND Flue Gas Recirculation System

LN Model Designations and Specifications

Understanding model numbers, sizes, and NOx performance ratings.

Description of Flue Gas Recirculation (FGR)

How the FGR system reduces NOx emissions by adding flue gas.

FGR Shutoff Valve Operation

Details on the modutrol motor operated FGR shutoff valve.

FGR Control Valve and Linkage

Coordination of FGR control valve with air and fuel devices.

Air/FGR Damper Assembly Function

How the damper regulates combustion air and mixes flue gas.

Profire D/LND Parts Lists and Drawings

Instructions for Ordering Repair Parts

Information required when ordering parts, including part number and serial number.

Parts Shipping and Handling Policy

Details on order processing, shipment within 24 hours, and air freight.

Return Goods Procedures for Parts

Process for obtaining RGA numbers and returning defective parts.

Blast Tube Assembly Parts Breakdown

Detailed parts list and diagram for Blast Tube Assemblies D42-336 and D378-420.

Blower Housing Assembly Parts Breakdown

Parts list and diagram for Blower Housing Assemblies D42-175, D210-336, D378-420.

Compressor Set Parts Breakdown

Parts list and diagram for Compressor Sets D42-145, D175-336, D378-420.

Control Package Parts Breakdown

Parts list and diagram for Fireye and Honeywell control packages.

Modulation and Linkage Parts Breakdown

Parts list and diagrams for various modulation and linkage assemblies.

Profire D/LND Startup and Service Report

Burner Model and Serial Number Input

Fields for recording the burner model and serial number.

Startup Date and Test Conducted

Record of tested parameters like firing rate, temperatures, pressures, and O2/CO levels.

Control Check List and Adjustments

Checklist for various control functions and safety interlocks.

Technician and Acceptance Signatures

Fields for the technician's name, date, and acceptance signatures.

Profire D/LND Warranty Policy Details

Limited Warranty Terms and Conditions

Company's warranty for merchantability and workmanship at shipment.

Warranty Exclusions

Conditions not covered by warranty, including wear, misuse, and accidental damage.

Warranty Adjustment Procedure

Buyer's responsibility for making warranty claims and company's repair/replace options.

Limitation of Company Liability

Exclusion of liability for indirect, consequential, or incidental damages.

CleaverBrooks ProFire D Series User Manual

Table of Contents