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ProFire D Series
CleaverBrooks ProFire D Series User Manual
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PROFIRE D/LND
Installation, Operation, and Ser
vice Manual
Manual Number: 750-204
Release Date: July 2019
2
4
Table of Contents
Default Chapter
9
Table of Contents
9
CHAPTER 1 Introduction
17
Overview
17
Description
17
Operating Controls
18
Flame Safeguard Controls
18
Combustion Air Handling System
19
Firing Rate Controls
19
Firing Head
20
Oil System Air Atomizing
21
3-Way Solenoid Valve
21
Nozzle Assembly
21
Burner Mounted Trim Heater
22
Oil Strainer
22
Atomizing Air Proving Switch
22
Air/Lube Oil Tank
22
Integral Air/Oil Unit
22
Air Compressor
23
Oil Metering
23
Separate Compressor Module
23
Gas System
26
Main Gas Train Components
27
Pilot Gas Train Components
28
Operation
28
CHAPTER 2 Installation
29
Application
29
Combustion Chamber Construction
29
Installation
32
Packing Plastic Refractory Around Oven
33
Separate Compressor Module
33
Typical Oil Supply Loop
34
Oil Circulating Loop Operation
35
Circulating Oil Pump
36
Oil Loop Heater
36
Burner Mounted Trim Heater
36
Back Pressure Valve
36
Gas Piping
37
Installation Checklist
37
CHAPTER 3 Operation
51
Preparations for Starting
51
Oil Flow
52
Oil Pressure
52
Oil Temperature
52
Air-Oil Tank (Lube Oil)
53
Firing Preparations for Gas Burners
53
Electrical Interference Test
53
Gas Fired
53
Oil Fired
53
Gas Pilot Flame Adjustment
54
Startup Sequence
54
Automatic Shutdown
55
Manual Shutdown
55
Safety Shutdown
55
Startup and Operating
56
Gas Burners
56
Oil Burners
56
Normal Operation
57
Shutdown
57
CHAPTER 4 Adjustments
59
Overview
59
Combustion Adjustment on Gas and Oil
59
Stack Temperature
59
Smoke Measurement
60
Gas Adjustments
60
Fuel Oil Adjustments
60
Electrical Interference Test
60
Gas Fired
60
Oil Fired
60
Gas System
61
Gas Pressure
61
Gas Flow
61
Gas Pilot Flame Adjustment
61
Main Gas Pressure Regulator
61
Low Gas Pressure Switch
61
High Gas Pressure Switch
62
Gas Combustion Adjustment
62
Secondary Valve Adjustment: Gas Models D 378
62
Secondary Valve Adjustment: Dual Manifold
63
Oil System
63
Oil Metering System
63
Atomizing Air Pressure
64
Atomizing Air Proving Switch
64
Low Oil Pressure Switch
64
High Oil Temperature Switch
64
Nozzle Line Heater
65
Linkage: Modulating Motor
65
Cam Trim Adjustment
67
Firing Rate Controls
67
CHAPTER 5 Maintenance
71
Overview
71
Control System
71
Programming Control
72
Impeller and Stator Cone
72
Firing Head Inspection
72
Pilot and Ignition Electrode
74
Flame Scanner
74
Oil Nozzle
74
Diffuser
76
Firing Rate Controls
76
Burner Mounting Inspection
76
Fuel Oil System
77
Fuel Oil Circulating Pump
77
Air-Oil Metering Pump
77
Primary Air Pump or Compressor
78
Air Cleaner
78
Air-Oil Tank
78
Oil Level Sight Gauge
78
Compressor Oil Filter (Lube Oil Strainer)
78
Nozzle Line Heater
79
Oil Strainers
79
Gas System
79
Motorized Main Gas Valves
79
Solenoid Valves
79
Electrical System
80
Electric Motors
80
Extended Shutdown
80
Maintenance Flow Chart Recommended Test Schedule
81
CHAPTER 6 Troubleshooting
83
Awareness
83
Emergency Shutdown
84
Troubleshooting
85
CHAPTER 7 Accessories
89
Overview
89
Steam Atomizing System
89
Air Purge System (Optional)
90
Plant Air System
90
CHAPTER 8 Flue Gas Recirculation
93
LN Model Designations, Sizes, and Inputs
93
Description
95
FGR Shutoff Valve
96
FGR Control Valve
97
Air/Fgr Damper Assembly
97
Blast Tube Temperature Interlock (Optional)
99
Stack Temperature Interlock (Optional)
99
20 PPM Design
99
CHAPTER 9 Parts Lists and Drawings
101
Instructions
101
Parts Shipping Policy
101
Return Goods Procedures (Credit or Replacement Parts)
102
Parts Lists and Drawings
104
Blast Tube Assembly D42
104
Blast Tube Assembly D378
106
Blower Housing Assembly D42
108
Blower Housing Assembly D210
110
Blower Housing Assembly D378
112
Compressor Set D42
114
Compressor Set D175
116
Compressor Set D378
118
Control Package, Fireye
120
Control Package, Honeywell
122
Damper Assembly D42
124
Damper Assembly LND42
126
Drawer Assembly D42
128
Drawer Assembly D84
130
Drawer Assembly D175
132
Drawer Assembly D378
134
Firing Head Assembly D42
136
Oil Air Tank DL, DM42
138
Oil Heater D42 -420
139
Oil Metering Assembly DL, DLG, DM, DMG42
141
Oil Metering Assembly DL, DLG, DM, DMG175-420 & DE, DEG42
143
Oil Metering Assembly D378
146
Modulation, Standard
148
Modulation, Standard Low Nox or Left Hand Gas
149
Modulation, Cam Trim
150
Modulation, Cam Trim Low Nox or Left Hand Gas
152
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CleaverBrooks ProFire D Series Specifications
General
Brand
CleaverBrooks
Model
ProFire D Series
Category
Burner
Language
English
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