Cleco 48EA Series - User Manual

Questions and Answers

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lewisvirginiaAug 16, 2025
What to do if the "Tool Not Connected" message appears on my Cleco 48EA?
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  Joseph KempAug 16, 2025
  If the Cleco Power Tool displays a "Tool Not Connected" message, first verify that the tool has been accepted in the TOOL SETUP screen. Before accepting the tool, the message "Needs User Acceptance" should appear in the tool overview screen. Make sure the correct tool is highlighted when going to Tool Settings to accept the tool. Also, a faulty cable could be preventing the tool from being "seen" by the controller, so try replacing or repairing the cable.
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Madeline SimmonsAug 19, 2025
How to troubleshoot a Cleco 48EA Power Tool that does not start?
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  Joe JonesSep 12, 2025
  If your Cleco Power Tool isn't starting, it could be due to several reasons. The start switch might be faulty and need replacement. Alternatively, there might be no speed (RPM) programmed for the active stages, so you'll need to program a speed for all of them. It's also possible the controller is waiting for a Tool Enable, in which case you should make the Tool Enable connection or disable Tool Enable if it's not required. A faulty cable could also be the culprit, requiring replacement or repair. Finally, check for bent pins in the cable or tool; straighten them or replace the faulty connector.
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Yvonne PierceAug 22, 2025
Why doesn't the torque on my Cleco 48EA match the external transducer?
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  Stanley HudsonAug 22, 2025
  If the torque reported by the controller doesn't match the torque reported by an external transducer on your Cleco Power Tool, you may need to adjust the torque calibration factor in the Tool Settings menu. Use this formula: New Cal Facor = (External Reading/Tool Reading) x Existing Torque Calibration Facor. Also, if a custom head has been added to the tool, the tool memory must be programmed to accommodate the new attachment.
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Kelli JohnsonAug 25, 2025
What to do if Cleco 48EA Power Tool shuts off too early?
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  robertliuAug 26, 2025
  If your Cleco Power Tool shuts off prematurely, it could be because the operator is releasing the start switch before the controller stops the tool. Make sure the operator keeps the start switch depressed throughout the entire rundown. Alternatively, the rundown time might exceed the default time value of 10 seconds; increase the rundown timer to exceed the rundown time required. It's also possible that the tool has reached the Angle High Limit before reaching the Torque target. Check the fastening strategy programming to verify that the Torque target and Angle High Limit are correct. If the parameters are correct, see if something has changed in the assembly that would cause an incorrect torque/angle relationship.
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pamela61Aug 28, 2025
Why is my Cleco 48EA Power Tool running forward but not in reverse?
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  Jimmy BrownAug 28, 2025
  If your Cleco Power Tool runs forward but not in reverse, there might be no speed programmed for Reverse, so enter a speed (RPM) for Reverse. Another possibility is a faulty reverse switch, in which case you should replace the Start/Reverse switch assembly. Additionally, check for a faulty cable, which would need to be replaced or repaired, or bent pins in the cable or tool, which should be straightened or the faulty connector replaced.
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Brandi BrownAug 31, 2025
Why doesn't my Cleco Power Tool cable fit in the handle?
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  Katie WhitakerAug 31, 2025
  If the Cleco Power Tool cable won't fit in the tool handle, it's likely the wrong cable is being used. Tools used with a Global Controller utilize an Air-lb connector, which has a smaller ID housing in the tool than previous Matrix style connector housings. Make sure to utilize the correct cable for the tool being used.
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lisawarrenSep 3, 2025
How to fix a Cleco 48EA that won't change speeds?
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  ashley39Sep 3, 2025
  If the Cleco Power Tool won't change speeds, verify that all speeds and shift points are correct in the stages that are being used, as the speeds might be the same in all applicable stages.
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Brittany MooreSep 6, 2025
What causes a Cleco 48EA Power Tool to report no angle?
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  Andre EdwardsSep 6, 2025
  If the Cleco Power Tool shuts off at the desired torque but reports no angle, the Angle Threshold value might be set too high. Correct the fastening strategy programming to include a lower Angle threshold value.
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Christopher JohnsonSep 9, 2025
What does "Transducer Offset Error" mean on a Cleco Power Tool?
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  William LewisSep 9, 2025
  If you see a warning message in the RUN screen reporting "Transducer Offset Error" on your Cleco Power Tool, it means the tool transducer is not returning to a zero torque condition. The transducer may have been over-stressed and needs replacement. Also, check the tool with a different cable to see if the condition remains, as faulty wiring in the tool or cable could be the cause. Transducer offset and full scale voltages can be seen in the DIAGNOSTICS menu.
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Katelyn YoderSep 12, 2025
Why are all the lights flashing on my Cleco 48EA?
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  hwilsonSep 12, 2025
  When all the lights on the Cleco Power Tool begin flashing when the reverse collar/switch is put in reverse, this is a normal function as set by the default parameters. If the lights are not flashing when the tool is in reverse, the "Blinking Lights in Reverse" check box is not selected. Check selections in the ADVANCED menu, Tool Settings tab.