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Clemco 1042 User Manual

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WARNING
Do not proceed with
these instructions*
until you have READ
the orange cover of
this MANUAL and YOU
UNDERSTAND its
contents.
These WARNINGS are
included for the health
and safety of the
operator and those in
the immediate vicinity.
*If you are using a Clemco Distributor
Maintenance and Part Guide, refer to
the orange warnings insert preceding
the Index before continuing with the
enclosed instructions.
Electronic files include a Preface
containing the same important
information as the orange cover.
SINGLE CHAMBER BLAST MACHINE
MODELS 1028 AND 1042
O. M. 04124
DATE OF ISSUE: 01/15/77
REVISION: K, 07/13
© 2013 CLEMCO INDUSTRIES CORP.
One Cable Car Dr.
Washington, MO 63090
Phone (636) 239-4300
F
ax (800) 726-7559
Email: info@clemcoindustries.com
www.clemcoindustries.com
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Clemco 1042 Specifications

General IconGeneral
BrandClemco
Model1042
CategoryPower Tool
LanguageEnglish

Summary

Clemco Blast Machine Operation Manual

General Safety Warning

Crucial safety advisory to read manual and understand contents before operating the blast machine.

Introduction and Safety Information

Scope of Instruction Manual

Details the blast machine models covered and the types of operations described.

Safety Alert Signal Words

Defines signal words (DANGER, WARNING, CAUTION) and their associated hazard levels.

Blast Machine Description

Overview of machine components and compliance with ASME standards.

Blast Machine Specifications and Warnings

Welding, Grinding, and Drilling Precautions

Warnings against modifying the vessel, emphasizing certification and potential rupture risks.

Pressure Limits and Safety

Specifies the maximum working pressure and risks associated with exceeding it.

Compressed Air and Abrasive Requirements

Air Consumption Data

Table showing compressed air and abrasive consumption rates for different nozzle sizes and pressures.

Compressed-air Requirements

Guidance on compressor sizing based on nozzle orifice size and blasting pressure.

Optional Air Filter

Information on the function and importance of an optional air filter for moisture removal.

Abrasive Selection and Setup

Abrasive Material Safety Data Sheets (MSDS)

Emphasizes obtaining MSDS for abrasives, especially regarding silica content and health risks.

Initial Set-Up Procedures

Instructions for connecting air supply and setting up remote controls.

Transporting the Blast Machine

Safety warnings and procedures for safely moving the blast machine.

Machine Setup and Operation Preparation

Moving Procedures

Guidelines for manually moving an empty blast machine, avoiding hazards.

Connecting Air Supply

Steps for connecting the air supply hose and securing couplings with safety pins.

Operational Safety Zones

Defines who can be near the machine and required PPE for operation.

Blasting Operation Procedures

Manual Blasting Steps

Detailed steps for operating the blast machine using manual controls.

Remote Control Blasting Steps

Instructions for initiating blasting with remote control systems.

Blasting Attire and Environmental Hazards

Requirements for protective gear and testing for toxic materials in the blasting area.

Abrasive Flow Adjustment and Loading

Adjusting Abrasive Metering Valve

Guide to adjusting abrasive flow for optimal cleaning rate and air/abrasive mixture.

Loading Abrasive into Machine

Procedure for filling the blast machine with abrasive, preventing foreign objects.

Emptying the Blast Machine

Instructions for emptying the machine, especially to prevent condensation issues.

Shutdown and Preventive Maintenance

Machine Shutdown Procedure

Steps for safely shutting down the blast machine and compressor after use.

Daily Inspection Checklist

Items to inspect daily before blasting to ensure safety and proper function.

Weekly Inspection Checklist

Tasks for weekly inspection, focusing on hose wear and nozzle condition.

Service Maintenance and Troubleshooting

Monthly Inspection

Checks for pop-up valve urethane coating and rubber seal wear.

Removing Damp Abrasive

Methods to clear blockages caused by damp abrasive using choke valve and pressure.

Clearing Metering Valve Obstructions

Steps to clear obstructions in the abrasive metering valve and inside the machine.

Component Replacement and Troubleshooting

Replacing Pop-Up Valve

Detailed instructions for replacing the pop-up valve assembly, including safety precautions.

Replacing Pop-Up Seal

Procedure for replacing the rubber seal for the pop-up valve.

Troubleshooting Common Issues

Diagnoses for problems like no abrasive/air, only air, heavy flow, and surging.

Troubleshooting and Replacement Parts

Intermittent Abrasive Flow

Causes and solutions for intermittent abrasive flow, including moisture and abrasive wear.

Blast Machine Not Pressurizing

Troubleshooting steps for when the blast machine fails to build pressure.

Replacement Parts Catalog

List of available accessories and their stock numbers.

Blast Machine Replacement Parts

Model 1028 Parts

List of specific replacement parts and stock numbers for the Model 1028 blast machine.

Model 1042 Parts

List of specific replacement parts and stock numbers for the Model 1042 blast machine.

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