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Clemco CLASSIC BLAST MACHINE User Manual

Clemco CLASSIC BLAST MACHINE
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CLASSIC BLAST MACHINE
2 CUFT TO 20 CUFT CAPACITY
WITH PNEUMATIC TLR REMOTE CONTROLS
O. M. 22501
DATE OF ISSUE: 02/99
REVISION: I, 02/18
© 2018 CLEMCO INDUSTRIES CORP.
One Cable Car Dr.
Washington, MO 63090
Phone (636) 239-4300
Fax
(800) 726-7559
Email: info@clemcoindustries.com
www.clemcoindustries.com
Do not use this
equipment before
READING this MANUAL
and UNDERSTANDING
its contents.
These WARNINGS are
included for the health
and safety of the
operator and those in
the immediate vicinity.
Electronic files include
a Preface containing
the same important
information as in the
orange cover.
WARNING

Table of Contents

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Clemco CLASSIC BLAST MACHINE Specifications

General IconGeneral
BrandClemco
ModelCLASSIC BLAST MACHINE
CategoryPower Tool
LanguageEnglish

Summary

General Safety Warning

Critical Safety Advisory

Crucial safety warning advises reading the manual and understanding its contents before operating the equipment.

Introduction and Safety Information

Scope of Manual

Details the manual's coverage of installation, operation, maintenance, and troubleshooting for the blast machine.

Safety Alert Definitions

Explains Clemco's safety alert signal words and their definitions based on ANSI standards.

Components and Operating Principles

Component Identification

Identifies primary components of the blast machine and remote control system.

Blast Machine Details

Certifies blast machines conform to ASME standards and outlines owner responsibilities for vessel integrity.

Remote Control System

Describes the function, operation, and safety requirements of the OSHA-required remote control system.

Abrasive Information

Initial Setup Procedures

Air Supply Setup

Covers setup for multiple machines, pressure regulators, optional air filters, and connecting compressed-air supply.

Hose Connections

Details connecting the blast hose and twinline control hoses to the blast machine.

ACS Option Setup

Details the setup for the optional Abrasive Cutoff System (ACS) using specific hoses and fittings.

Machine Operation

Transporting and Moving Safety

Outlines critical safety warnings and procedures for safely transporting and moving the blast machine.

Operational Setup

Covers locating the compressor, connecting air lines, and ensuring proper coupling and hose connections.

Blasting Attire and Safety

Specifies required personal protective equipment (PPE) and safety precautions for abrasive blasting operations.

Starting and Stopping Blasting

Guides on pressurizing the machine, starting, operating valves, and safely stopping the blasting process.

Valve and System Operation

Explains the function of the choke valve and the Abrasive Cutoff Switch (ACS) operation modes.

Abrasive Handling and Shutdown

Provides instructions for loading, emptying abrasive, and performing the final shutdown procedure.

Adjustments and Maintenance

Abrasive Flow Adjustment

Explains how to adjust the abrasive flow rate using the metering valve handle or knob.

Preventive Maintenance Schedule

Outlines daily, weekly, monthly, and periodic inspection and lubrication tasks for the blast machine and controls.

Service and Repair

Clearing Blockages and Obstructions

Procedures for removing damp abrasive, clearing metering valve, and blast machine obstructions.

Valve and Component Servicing

Details service for inlet, outlet valves, abrasive trap, pop-up valve, seal, and exhaust muffler.

Hose Fitting and Handle Service

Instructions for servicing control hose fittings and refers to a separate manual for control handle service.

Troubleshooting Common Issues

Nozzle Output Problems

Diagnoses for no abrasive/air, air only, heavy flow, surging, or intermittent flow from the nozzle.

Pressure and Depressurization Issues

Troubleshooting machine pressurization failures, slow depressurization, and outlet valve air leaks.

ACS Feature Troubleshooting

Addresses specific problems related to the Optional Abrasive Cutoff System (ACS) operation.

Replacement Parts Catalog

Machine, Hose, and Safety Accessories

Lists accessory parts for the blast machine, hoses, and safety equipment, with stock numbers.

Control System and Valve Parts

Lists replacement parts for remote controls, ACS option, inlet valves, outlet valves, and metering valves.

Abrasive Trap and Handle Parts

Lists replacement parts for the Abrasive Trap and refers to the RLX Control Handle manual for its parts.

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