Clicgear 3.0 User Manual

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04
BULLETIN
BRAKE CABLE
REPLACEMENT
3.0
MODEL
SB
Service Bulletin SB-04 covers the replacement of
Brake Cable on the Clicgear Cart, Model 3.0
1
10MM
SOCKET
DRIVER
Remove the 10mm Nut from the Cable Nut Assembly.
This should loosen the cable and the Brake Hammer
should swing upwards when free.
2
Disassemble the Cable Nut Assembly and remove all
the components from the Cable.
3
Unscrew the Lock Screws that secure the Cable to
the Tube.
CROSS
SCREW
DRIVER
4
Separate the broken Umbrella Brake Mount, Brake
Cable Sheath, Cable and Brake Lever from the cart,
remove the Cable from the Brake Lever.
5
Prepare New Brake Cable Sheath and New Cable for
replacement, they are different from those in Model 2.0
For Model 3.0
Large Cable Barrel
Cable length:
79” (200 cm)
Brake Cable
Sheath length:
71” (180 cm)
For Model 2.0
Small Cable Barrel
Cable length:
71” (180 cm)
Brake Cable
Sheath length:
63” (160 cm)

Clicgear 3.0 Specifications

General

Adjustable Handle	Yes
Handle Height	Adjustable
Frame Material	Aluminum
Foldable	Yes
Brake System	Manual
Storage	Yes
Wheel Size	Front: 10 inches, Rear: 12 inches
Brake Type	Hand
Accessory Mounting Options	Multiple
Color Options	Multiple

Summary

Brake Cable Replacement Procedure

Initial Disassembly and Component Removal

Remove 10mm nut, disassemble cable nut assembly, unscrew lock screws, and separate old cable components.

Prepare Replacement Parts

Gather new brake cable sheath and cable, noting model-specific differences for barrels.

Install New Brake Cable Sheath

Insert new brake cable sheath into cart, passing through the center lower hinge.

Connect Sheath and Secure to Cart

Insert sheath end cap into cable adjust nut and bolt, then secure sheath to tube with lock screw.

Install New Cable into Brake Lever

Install new cable into brake lever, seat barrel, add washer, and insert into new cable sheath.

Assemble Brake Lever and Mount

Assemble brake lever onto umbrella mount, push sheath and washer into place, and reinstall screws.

Final Cable Connection and Adjustment

Connect cable bolt with washers to brake hammer and tighten lock nut, adjusting cable for proper brake engagement.