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Club Car IntelliTach XRT 1550 User Manual

Club Car IntelliTach XRT 1550
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IntelliTachAll-WheelDriveDiesel
VehicleOwnersManual
Carryall295andXRT1550
[Refertobackcoverforapplicablebuildcoderange]
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Club Car IntelliTach XRT 1550 Specifications

General IconGeneral
BrandClub Car
ModelIntelliTach XRT 1550
CategoryGolf Cars
LanguageEnglish

Summary

Important Notice and Company Information

Vehicle Compatibility and Disclaimers

Manual validity, warranty, liability, design changes, and disclaimer statements.

Foreword and Safety Introduction

Vehicle Safety and Operation Guidance

Introduction to vehicle safety, operation, and customer support.

Owner Information and Safety Decal Guidance

Vehicle Usage and Safety Decal Care

Intended vehicle use, safety procedures, and decal maintenance.

Vehicle Safety Decal Identification

Hazard Warnings on Vehicle Components

Details specific hazard warnings related to vehicle parts and operation.

Critical Safety Warnings and Load Information

Rollover, Attachment, and Rider Safety

Warnings regarding rollover, attachment arm hazards, and cargo bed riders.

Safety Practices and California Warnings

Practice Safety and Proposition 65

Guidance on practicing safety and California's Proposition 65 warning.

Safety Details and Hazard Definitions

Personal and Machine Safety Precautions

Definitions of DANGER, WARNING, CAUTION symbols and safety precautions.

General Vehicle Operation and Service Warnings

Battery, Fuel, and Enclosed Area Hazards

Warnings on battery, fuel, enclosed areas, lightning, and welding hazards.

Operator, Passenger, and Modification Safety

Safety regarding seat belts, children, passengers, modifications, and decals.

Vehicle Servicing and Safety Procedures

Vehicle Disabling and Battery Procedures

Procedures for disabling the vehicle and disconnecting/connecting the battery.

Battery Safety and Disposal Information

Battery Cable Handling and Recycling

Information on battery cable removal, connection, and lead-acid battery recycling.

International Battery Safety Symbols

Battery Safety Symbol Explanations

Explanation of international safety symbols commonly found on batteries.

General Information and Vehicle Orientation

Vehicle Orientation Diagram

Diagram indicating the front, left, right, and rear of the vehicle.

Model Identification and Vehicle Components

Identification Numbers and Serial Labels

Details on vehicle serial numbers, PIN, build codes, and component identification.

Controls and Indicators Overview

Key Switch and Forward/Reverse Operation

Description of the key switch positions and forward/reverse control.

Instrument Panel Controls and Indicators

Operator Controls Identification

Identification of controls and indicators on the instrument panel.

Control Operations: Key Switch and Shifter

Accelerator Pedal and Forward/Reverse Control

Operation of the accelerator pedal and forward/reverse handle.

Brake and Steering Controls

Brake Pedal and Steering Adjustment

Description of brake pedal function and steering wheel adjustment.

Vehicle Indicators and Lighting Controls

Warning Lights and Headlight Operation

Information on warning lights and headlight control.

High-Temperature Warning and Hydraulic System

Hydraulic Controls Overview and Warnings

High-temperature warning light and hydraulic control system.

Joystick Operation for Hydraulic Functions

Lift, Float, and Tilt Control Procedures

Detailed procedures for operating lift, float, and tilt functions via joystick.

Front Auxiliary Hydraulics and Quick Couplers

Auxiliary Hydraulics Operation

Operation instructions for front auxiliary hydraulic systems.

Quick Coupler Procedures and Pressure Relief

Relieving Hydraulic Pressure

Procedure to relieve hydraulic pressure before connecting/disconnecting couplers.

Roll-Over Protective Structure (ROPS) and Seat Belts

ROPS and Seat Belt Installation Warnings

Warnings regarding proper ROPS installation and seat belt use.

Seat Belt Usage and ROPS Safety

Seat Belt Maintenance and Cargo Cage Headrests

Seat belt maintenance, cleaning, and cargo cage headrest adjustment.

Seat Latch and Adjustment Procedures

Seat Latch Engagement and Adjustment Warnings

Instructions and warnings for seat latching and adjustment.

Pre-Operation and Daily Safety Checklist

Daily Vehicle Inspection Checklist Items

Comprehensive checklist for daily vehicle inspection before operation.

Performance Inspection Checks

Shifter and Brake Performance Checks

Checks for proper operation of the shifter and brakes.

Safe Driving Instructions and Warnings

Operator Qualifications and Passenger Safety

Guidelines for driver qualifications, passenger safety, and seating.

Driving Warnings and Vehicle Starting Procedure

Starting the Vehicle Step-by-Step

Step-by-step instructions for starting the vehicle safely.

Downhill Driving, AWD, and Stopping Procedures

All-Wheel Drive System Operation

Explanation of AWD system and safe downhill driving and stopping.

Bed Latch and Prop Rod Operation

Parking, Leaving Vehicle, and Bed Safety

Procedure for parking, leaving the vehicle, and bed safety warnings.

Attachments and Buckets Overview

Attachment Capacity and Approved Attachments

Information on attachment capacity and using approved buckets/attachments.

Attachment Installation and Removal Procedures

Attachment Interface Lever Safety

Safety warning concerning the attachment interface lever tension.

Installing an Attachment Step-by-Step

Connecting Hydraulic Hoses and Securing Pins

Steps for connecting hydraulic hoses and securing pins during attachment installation.

Removing an Attachment Procedure

Attachment Interface Pin Security Warning

Warning about the security of attachment interface pins.

Operating Attachments Safely and Avoiding Obstructions

Attachment Arm Operation Warnings

Warnings for operating attachment arms, turning, slopes, and obstructions.

Operating with Loaded Buckets and Cargo Boxes on Slopes

Slope Operation for Loaded and Empty Cargo

Guidance for operating on slopes with loaded and empty buckets/cargo boxes.

Bucket Filling, Emptying, and Float Position

Bucket Operation and Float Position Use

Procedures for filling, emptying the bucket, and using the float position.

Backfilling and Attachment Arm Removal

Removing Attachment Arm Mechanism

Procedure for removing the attachment arm mechanism from the vehicle.

Attachment Arm and Cylinder Removal Steps

Joystick Operation for Cylinder Retraction

Using the joystick to retract attachment arm and interface cylinders.

Securing Attachment Cylinders and Pins

Aligning Vehicle to Attachment Arms

Aligning the vehicle to the attachment arms for installation.

Installing the Attachment Arm Mechanism

Attaching Arm and Cylinder Securing Procedures

Procedures for attaching the arm and securing cylinders with pins.

Loading and Unloading Cargo Safely

Cargo Handling and Stability Warnings

Warnings and guidelines for safe cargo loading, unloading, and stability.

Vehicle Load Capacities

Capacity Specifications and Table

Details on occupant, cargo, and attachment arm capacities.

Towing with the Vehicle Safety

Towing Warnings and Procedures

Safety warnings and procedures for towing with the vehicle.

Transporting Vehicle on a Trailer

Trailer Transport Safety and Requirements

Safety guidelines and requirements for transporting the vehicle on a trailer.

Vehicle Storage Procedures and Warnings

Extended Storage Preparation Steps

Steps for preparing the vehicle for extended storage, including fuel and battery.

General Vehicle Maintenance Program

Returning Stored Vehicle to Service

Procedure for returning a stored vehicle to service.

General Maintenance Safety Precautions

General safety precautions for performing vehicle maintenance.

Maintenance Safety and Lifting Procedures

Vehicle Lifting and Jack Stand Safety

Safety guidelines for lifting the vehicle and using jack stands.

Periodic Service Schedule Overview

Daily and Monthly Service Tasks

Schedule of daily and monthly service tasks for the vehicle.

Semiannual and Annual Service Tasks

200-Hour Service Tasks and Decals

Service tasks for semiannual, annual, and 200-hour intervals, including decals.

Periodic Lubrication Schedule

Lubrication Points and Intervals

Schedule for lubrication points, intervals, and recommended lubricants.

Lubricating the Attachment Arm and Interface

Attachment Arm and Interface Lubrication Points

Details on lubricating the attachment arm and interface points.

Brake Fluid Reservoir and Level Check

Brake Fluid Level and Reservoir Inspection

Locating and inspecting the brake fluid reservoir and level.

Brake Fluid Type and Level Guidelines

Brake Fluid Level and Contamination Checks

Guidelines for brake fluid level, cleanliness, and type.

Engine Oil Level Check and Filter Change

Engine Oil Level Check Procedure

Procedure for checking the engine oil level.

Engine Oil Draining and Filter Replacement

Engine Oil Draining Procedure

Step-by-step instructions for draining engine oil.

Engine Oil Filter Installation and Filling

Engine Oil Filling Procedure

Procedure for installing the oil filter and filling the engine with oil.

Engine Oil Viscosity Recommendations

Oil Viscosity Chart for Diesel Engines

Chart showing recommended engine oil viscosity based on temperature.

Gearcase Lubrication Level Checks

Differential and Transmission Lubrication Levels

Checking lubrication levels for differentials and transmission.

Gearcase Lubrication Change Procedures

Front, Rear Differential and Transmission Lube

Procedures for changing lubrication in front/rear differentials and transmission.

Engine Coolant Level Check

Coolant Reserve Tank Inspection

Procedure for checking the engine coolant level in the reserve tank.

Hydraulic System Fluid Level Inspection

Hydraulic Fluid Tank and Level Lines

Inspecting the hydraulic fluid level in the tank.

Air Intake System: Air Filter Replacement

Air Filter Removal and Installation

Instructions for removing and installing the air filter cartridge.

Fueling Instructions and Biodiesel Use

Fueling Safety and Diesel Grade Requirements

Safety guidelines for fueling and requirements for diesel fuel grade.

Draining Water from Fuel Filter

Fuel Filter Water Drain Procedure

Procedure for draining water from the fuel filter daily.

Battery Safety Precautions and Hazards

Battery Explosion and Acid Hazards

Warnings regarding battery explosion hazards and acid exposure.

Battery Maintenance and Checks

Electrolyte Level Check and Terminal Cleaning

Checking electrolyte level, cleaning terminals, and battery hold-down.

Using a Booster Battery (Jump Starting)

Jump Starting Safety and Procedure

Safety precautions and step-by-step procedure for jump starting the vehicle.

Cleaning the Vehicle and Accessories

Vehicle Cleaning Methods and Accessory Safety

Guidance on cleaning the vehicle and safety for accessory installation.

Accessory Safety and Operation Warnings

Winch Operation and Mud Tire Usage

Safety warnings for winch operation and mud tire usage on paved surfaces.

Subsequent Owner Registration

Tire Diameter and Mud Tire Caution

Warning on tire diameter consistency and caution for mud tire installation.

Vehicle Specifications Overview

Key Vehicle Specification Details

Details on engine, transmission, suspension, brakes, body, and dimensions.

Club Car Limited Warranty Terms

Warranty Coverage and Exclusions

Details on warranty coverage periods, exclusions, and voiding conditions.

Warranty Voiding Conditions and Claims

Warranty Claim Process and Limitations

How to make a warranty claim and limitations on liability.

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