Club Car XRT 1550 2016 User Manual (English)

Questions and Answers:

D
Daniel RobertsAug 16, 2025
How to fix a low brake pedal on Club Car XRT 1550 2016 Golf Cars?
- J
  Julie ObrienAug 16, 2025
  If the brake pedal on your Club Car Golf Cars feels low and goes to the floor, it could be due to excessive clearance between the disc and brake pads. A leak in the hydraulic system, possibly in the master cylinder, brake hoses, or connections, could also be the cause; replace any damaged parts and bleed the brake system. Another cause may be air in the hydraulic system. A weak or bulging brake hose can also lead to this issue, so replace the worn hose. Lastly, an improperly adjusted master cylinder push rod might be the problem.
J
James VazquezAug 19, 2025
Why are all the brakes dragging on my Club Car XRT 1550 2016?
- C
  christiannolanAug 19, 2025
  If all the brakes on your Club Car Golf Cars are dragging, it could be due to a binding brake pedal, so you should replace bushings and adjust. Also replace any bent or damaged components. Another cause may be soft or swollen rubber parts, requiring replacement of the master cylinder and/or calipers. A binding park brake cable (adjust or replace cable) or improper park brake adjustment could also be the culprit.
J
Joseph CharlesAug 21, 2025
Why is the brake pedal on my Club Car Golf Cars spongy?
- J
  Jessica WolfAug 22, 2025
  If the brake pedal of your Club Car Golf Cars feels soft, springy, or spongy, it could be due to several reasons. One potential cause is cracked or thin discs, which would require replacing the brake discs. Another reason could be poor quality brake fluid or water in the fluid, in this case you should purge the hydraulic fluid and fill with approved DOT 5 (silicone) brake fluid. Weak or bulging brake hoses that expand under pressure may also cause this issue, so check the master cylinder and brake hoses for leaks or bulges and replace any damaged parts. Finally, air in the hydraulic system can also lead to a spongy pedal feel.
G
garypriceAug 25, 2025
What to do if my Club Car Golf Cars pulls to one side when braking?
- D
  Deborah RiveraAug 25, 2025
  If your Club Car Golf Cars pulls to one side when braking, several factors could be responsible. It might be due to incorrect or distorted brake pads, in which case you should replace the brake pads. Grease or brake fluid on the brake pads can also cause this issue; replace the hub, axle seal, or caliper and replace the brake pads. Other potential causes include a scored or warped brake disc (replace the brake disc), water on the brakes (apply the brakes several times to dry the brake pads and disc), a sticking caliper piston (replace the caliper), or faulty suspension parts or alignment.
M
michael80Aug 28, 2025
Why does my Club Car XRT 1550 2016 Golf Cars have a hard brake pedal?
- J
  Jennifer BrownAug 28, 2025
  If you're experiencing a hard pedal on your Club Car Golf Cars, requiring excessive pressure to stop the vehicle, several issues could be the cause. There might be grease or brake fluid on the brake discs or pads, in which case you should replace the hub or axle seal and replace the brake pads. Glazed, damaged, or distorted brake pads can also lead to this problem, so replace the brake pads. Other potential causes include clogged brake hoses (replace brake hoses as required) or a frozen master cylinder piston or bent rod, which would necessitate replacing the master cylinder.
S
scottkellyAug 31, 2025
Why do my Club Car XRT 1550 2016 Golf Cars brakes make noise?
- C
  Christopher EsparzaAug 31, 2025
  If you hear clicking or scraping sounds upon brake application in your Club Car Golf Cars, it could be due to several reasons. The brake pads might be bent, damaged, or incorrect, in which case you should replace them. Worn brake pads or foreign material embedded in the brake pads can also cause these noises, so replace the brake pads. Additionally, cracked or scored brake discs could be the source of the sound, requiring replacement of the brake discs.
J
Jennifer McmillanSep 2, 2025
What causes a pulsating brake pedal on Club Car Golf Cars?
- M
  Madison GreeneSep 3, 2025
  If you feel a pulsating brake pedal in your Club Car Golf Cars, it could be caused by warped or worn brake discs, in which case you should replace them. Another possibility is a bent wheel, which would also need replacement. Worn or damaged wheel bearings can also cause this issue, so replace the bearings.
T
thompsonshawnSep 5, 2025
What causes decreasing brake pedal travel on Club Car XRT 1550 2016 Golf Cars?
- G
  gbridgesSep 5, 2025
  If you notice decreasing brake pedal travel in your Club Car Golf Cars, it could be due to a sticking caliper piston. In this case, you should replace the caliper.
B
Brian LittleSep 9, 2025
Why is only one brake dragging on my Club Car Golf Cars?
- R
  Ryan PearsonSep 9, 2025
  If one brake on your Club Car Golf Cars is dragging, it could be due to sticking caliper pistons, in which case you should replace the caliper. Bent or distorted brake pads can also cause this issue, so replace the brake pads. Worn front or rear wheel bearings might be the problem, so replace the front wheel bearings. A damaged brake hose could also be the cause, so replace brake hoses as required.
M
melissachambersSep 12, 2025
What causes over-aggressive braking in Club Car XRT 1550 2016 Golf Cars?
- L
  luis39Sep 12, 2025
  If your Club Car Golf Cars has over-aggressive braking, it may be due to incorrect or distorted brake pads, in which case you should replace the brake pads.

Club Car XRT 1550 2016 Specifications

General

Brand	Club Car
Model	XRT 1550 2016
Category	Golf Cars
Language	English

Summary

Section 1 - Safety

Safety Details

Details on safety precautions, including personal, machine, and general information.

General Warnings

Provides critical safety statements for vehicle operation, repair, and service.

Section 3 - General Information

Lifting The Vehicle

Guidelines for safely lifting the vehicle for maintenance or repair.

Using A Booster Battery (Jump Starting)

Procedure for safely jump-starting the vehicle's battery.

Section 4 - Body and Trim

Roll-Over Protective Structure (ROPS)

Information and warnings regarding the vehicle's ROPS.

ROPS Removal and Installation

Detailed procedures for removing and installing the ROPS.

Seat Belts

Information and precautions regarding the vehicle's seat belt system.

Cargo Bed – Electric Lift

Maintenance and procedures for the electric lift cargo bed system.

Cargo Bed – Manual Lift

Maintenance and procedures for the manual lift cargo bed system.

Section 5 - Accelerator and Brake Pedal Assemblies

Brake Pedal Adjustment

Procedure for adjusting the brake pedal's stroke and position.

Section 6 - Hydraulic Brake and Park Brake Systems

Brake System Inspection

Procedures for inspecting the hydraulic and park brake systems.

Brake Disc and Pad Inspection

Inspection of brake discs and pads for wear and damage.

Brake System Troubleshooting

Guide to diagnosing and correcting brake system symptoms.

Brake Pads and Caliper

Procedures for removing and installing brake pads and calipers.

Brake Hose Replacement

Instructions for replacing front, mid, and rear brake hoses.

Master Cylinder and Reservoir

Procedures for filling, removing, and installing the master cylinder and reservoir.

Bleeding the Hydraulic Brake System

Procedure for bleeding air from the hydraulic brake system.

Park Brake System

Information and procedures for the mechanical park brake system.

Park Brake Caliper and Pad Replacement

Steps for replacing the park brake caliper and pad assembly.

Park Brake Disc Replacement

Procedure for replacing the park brake disc.

Park Brake Cable Replacement

Park Brake Adjustment

Procedure for adjusting the park brake system.

Section 7 - Steering and Front Suspension

Rack and Pinion

Rack and Pinion Removal and Installation

Wheel Alignment

Procedures for measuring and adjusting wheel alignment (toe and camber).

Front Coil-Over Shock Absorber Removal and Installation

Section 10 - Periodic Maintenance

Periodic Service Schedule

Schedule for regular vehicle maintenance tasks.

Periodic Lubrication Schedule

Schedule for periodic lubrication of vehicle components.

Lubricating the Attachment Arm and Interface – IntelliTach

Engine Oil

Information on checking and maintaining engine oil levels.

Engine Oil Level Check

Engine Oil and Filter Change

Intervals and procedures for changing engine oil and filter.

Spark Plugs

Gearcase Lubrication

Procedures for checking and changing lubricant in differentials and transmission.

Hydraulic System – IntelliTach Vehicle

Engine Coolant – Diesel Vehicles

Information on checking and changing engine coolant for diesel vehicles.

Fueling Instructions

Safety guidelines and procedures for fueling the vehicle.

Draining Water from Fuel Filter

Battery

Information on battery maintenance, testing, and storage.

Section 11 - Troubleshooting and Electrical System: Gasoline Vehicles

Section 12 - Troubleshooting and Electrical System: Diesel Vehicles

Troubleshooting Guide

Guide to identifying and resolving operating difficulties for diesel vehicles.

Wiring Diagram

Test Procedures

Index and procedures for testing diesel vehicle electrical system components.

Section 13 - Electrical Components: Gasoline Vehicles

Carburetor Solenoid

Voltage Regulator

Procedures for testing, removing, and installing the voltage regulator.

Ignition Coil and Charge Coil

Information on testing, removal, and installation of ignition and charge coils.

Section 14 - Electrical Components: Diesel Vehicles

Starter and Starter Solenoid

Neutral Switch

Procedures for testing, removing, and installing the neutral switch.

Fuel Solenoid

Fuel Gauge/Hour Meter

Key Switch

Procedures for testing, removing, and installing the key switch.

Bed Lift Switch

Bed Lift Circuit Breaker

Reverse Warning Buzzer (If Equipped)

Front Differential Limit Switch

Alternator

Procedures for testing, removing, and installing the alternator and V-belt.

Thermostat Switch

Battery

Information on battery maintenance, testing, installation, and storage.

Section 15 - Gasoline Engine, Muffler, Fuel System, and Clutches

Gasoline Engine

Information for removing and installing the gasoline engine.

Fuel Filter

Carburetor

Section 16 - Diesel Engine, Muffler, Fuel System, and Clutches

Diesel Engine

Information on the Kubota diesel engine.

Engine Removal and Installation

Procedures for removing and installing the diesel engine.

Fuel System

Overview of the diesel fuel system.

Bleeding Air From Fuel System

Procedure for bleeding air from the diesel fuel system.

Fuel Filter Replacement

Procedure for replacing the diesel fuel filter with water separator.

Fuel Level Sending Unit

Fuel Tank

Procedures for removing, storing, and installing the diesel fuel tank.

Engine Control Linkages

Information on accelerator cable and engine RPM adjustments.

Accelerator Cable

Engine RPM Adjustment

Procedures for adjusting engine RPM, including idle and high-speed settings.

Air Filter Replacement

Clutches

Information on clutch troubleshooting and service tools.

Drive Belt

Drive Clutch

Information and procedures for the drive clutch, including disassembly.

Driven Clutch

Information and procedures for the driven clutch, including disassembly.

Section 17 - Drivetrain Components

Half Shafts

Half Shaft Removal and Installation

Front Driveshaft

Transmission

Procedures for removing and installing the transmission.

Forward/Reverse Shifter Cable

Rear Driveshaft

Rear Axle

Procedures for removing and installing the rear axle assembly.

Rear Axle Tubes, Axle Shafts and Wheel Bearings

Procedures for removing and installing rear axle tubes, shafts, and bearings.

Section 18 - Radiator and Coolant System (Diesel)

Engine Coolant Change

Procedure for draining and refilling the engine coolant system.

Radiator

Section 19 - Hydraulic Attachment System

Relieving Hydraulic System Pressure

Procedure to safely relieve hydraulic system pressure before servicing.

Removing and Installing the Attachment Arm Mechanism

Vehicle Mounted Cylinder Removal and Installation

Cylinder Disassembly

Identification of parts and procedures for disassembling hydraulic cylinders.

Cylinder Assembly

Procedures for assembling hydraulic cylinder components.

Hydraulic Pump Assembly

Procedures for removing, installing, and priming the hydraulic pump.

Motor

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Club Car XRT 1550 2016 User Manual

Table of Contents

Questions and Answers:

Club Car XRT 1550 2016 Specifications

Summary

Section 1 - Safety

Safety Details

General Warnings

Section 3 - General Information

Lifting The Vehicle

Using A Booster Battery (Jump Starting)

Section 4 - Body and Trim

Roll-Over Protective Structure (ROPS)

ROPS Removal and Installation

Seat Belts

Cargo Bed – Electric Lift

Cargo Bed – Manual Lift

Section 5 - Accelerator and Brake Pedal Assemblies

Brake Pedal Adjustment

Section 6 - Hydraulic Brake and Park Brake Systems

Brake System Inspection

Brake Disc and Pad Inspection

Brake System Troubleshooting

Brake Pads and Caliper

Brake Hose Replacement

Master Cylinder and Reservoir

Bleeding the Hydraulic Brake System

Park Brake System

Park Brake Caliper and Pad Replacement

Park Brake Disc Replacement

Park Brake Cable Replacement

Park Brake Adjustment

Section 7 - Steering and Front Suspension

Rack and Pinion

Rack and Pinion Removal and Installation

Wheel Alignment

Front Coil-Over Shock Absorber Removal and Installation

Section 10 - Periodic Maintenance

Periodic Service Schedule

Periodic Lubrication Schedule

Lubricating the Attachment Arm and Interface – IntelliTach

Engine Oil

Engine Oil Level Check

Engine Oil and Filter Change

Spark Plugs

Gearcase Lubrication

Hydraulic System – IntelliTach Vehicle

Engine Coolant – Diesel Vehicles

Fueling Instructions

Draining Water from Fuel Filter

Battery

Section 11 - Troubleshooting and Electrical System: Gasoline Vehicles

Section 12 - Troubleshooting and Electrical System: Diesel Vehicles

Troubleshooting Guide

Wiring Diagram

Test Procedures

Section 13 - Electrical Components: Gasoline Vehicles

Carburetor Solenoid

Voltage Regulator

Ignition Coil and Charge Coil

Section 14 - Electrical Components: Diesel Vehicles

Starter and Starter Solenoid

Neutral Switch

Fuel Solenoid

Fuel Gauge/Hour Meter

Key Switch

Bed Lift Switch

Bed Lift Circuit Breaker

Reverse Warning Buzzer (If Equipped)

Front Differential Limit Switch

Alternator

Thermostat Switch

Battery

Section 15 - Gasoline Engine, Muffler, Fuel System, and Clutches

Gasoline Engine

Fuel Filter

Carburetor

Section 16 - Diesel Engine, Muffler, Fuel System, and Clutches

Diesel Engine

Engine Removal and Installation