EasyManua.ls Logo

Club Car V-GLIDE User Manual

Club Car V-GLIDE
112 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Clu
b Ca
r
MANUAL NUMBER
102397604 
EDITION CODE 1203A00000
V-GLIDE 36-VOLT 
ELECTRIC VEHICLES
2004
MAINTENANCE
SERVICE
SUPPLEMENT

Table of Contents

Questions and Answers:

Club Car V-GLIDE Specifications

General IconGeneral
BrandClub Car
ModelV-GLIDE
CategoryGolf Cars
LanguageEnglish

Summary

Foreword

Periodic Maintenance

General Warning

General safety statements applicable during operation, repair, or servicing.

General Information

Provides context for maintenance, emphasizing preventive measures for vehicle performance.

Periodic Service Schedule

Outlines required service tasks based on regular intervals like daily, weekly, monthly, semiannual, and annual.

Periodic Lubrication Schedule

Details lubrication points, service intervals, and recommended lubricants for vehicle components.

Electrical System and Testing

General Information

Overview of the V-Glide 36-volt vehicle's electrical system, including its three main circuits.

Electrical Circuits

Describes the control circuit, power circuit, and charge circuit that comprise the vehicle's electrical system.

Wiring Diagram

Visual representation of the vehicle's electrical connections and component layout for service.

Troubleshooting Guide

Lists common vehicle symptoms, possible causes, and corrective actions for electrical issues.

Test Procedures

Provides step-by-step instructions for testing various electrical components and circuits to diagnose faults.

Electrical Components

Key Switch

Details the key switch's function, testing, removal, and installation procedures for service.

Forward/Reverse Anti-Arcing Limit Switch

Explains the function, testing, removal, and installation of the anti-arcing limit switch.

Accelerator Pedal Limit Switch

Covers testing the accelerator pedal limit switch, crucial for vehicle operation control.

Reverse Buzzer

Information on testing, removing, and installing the reverse buzzer for audible warnings.

Solenoid

Details the solenoid's function, testing, removal, and installation procedures for electrical system service.

Resistors

Information on testing, removing, and installing resistor components used in motor speed control.

Wiper Switch

Covers the wiper switch, including its adjustment, removal, disassembly, and installation.

Forward/Reverse Switch

Explains the inspection, removal, and installation of the forward/reverse switch.

Charger Receptacle

Details inspection, removal, and installation of the vehicle's charger receptacle.

Receptacle Fuse Link

Instructions for removing and installing the receptacle fuse link, vital for charging circuit protection.

Batteries

General Information

Explains the differences between deep-cycle and automotive batteries and basic lead-acid battery chemistry.

Common Misconceptions About Batteries

Addresses common misunderstandings regarding deep-cycle battery care, usage, and maintenance.

Battery Replacement

Provides step-by-step instructions for safely removing and installing vehicle batteries.

Battery Care

Details essential practices for maintaining batteries, including cleaning and terminal care.

Preventive Maintenance

Outlines regular steps to keep batteries in sound operating condition and prevent issues.

Self-Discharge

Explains the phenomenon of self-discharge and how to prevent it by keeping batteries clean.

Electrolyte Level

Instructions on checking and maintaining the correct electrolyte level in batteries to prevent damage.

Mineral Content

Specifies acceptable mineral content levels for water used in battery maintenance.

Vibration Damage

Discusses the impact of vibration and proper tightening of battery hold-downs to prevent damage.

Battery Charging

Covers proper charging practices, including automatic shut-off, equalization, and avoiding discharged states.

Battery Troubleshooting Chart

A flowchart to help diagnose battery problems based on voltage, hydrometer, and discharge test results.

Battery Testing

Details methods for testing batteries, including charger, voltage, hydrometer, and discharge tests.

Battery Troubleshooting Examples

Provides examples of diagnosing battery issues using the outlined testing procedures.

Battery Storage

Guidelines for storing batteries properly during off-season or for maintaining stock.

Battery Charger

Motor

General Information

Describes the 36-volt DC, series wound, reversible traction motors used in the vehicles.

External Motor Testing

Outlines tests performable on the motor without disassembly, using a multimeter.

Motor Removal

Step-by-step instructions for safely removing the motor from the vehicle for service or repair.

Motor Disassembly

Procedures for disassembling the motor to access and service its internal components.

Motor Component Testing and Inspection

Guides for inspecting and testing key motor components like the armature and field windings.

Motor Components

Details inspection procedures for motor components including brushes, springs, and bearings.

Reconditioning the Motor

Information on motor reconditioning, emphasizing the need for qualified technicians and proper procedures.

Motor Assembly

Steps for reassembling the motor after inspection or repair, including brush and component installation.

Motor Installation

Instructions for installing the motor onto the transaxle, including lubrication and connection checks.

Transaxle (Type G)

Transaxle Identification

Explains how to identify the Type G transaxle based on gear case bolt head orientation.

Lubrication

Details the procedure for checking and filling the transaxle lubricant level.

Axle Bearing and Shaft

Covers removal and installation of axle shafts, oil seals, bearings, and related components.

Transaxle Removal

Step-by-step guide for removing the Type G transaxle from the vehicle.

Transaxle Disassembly, Inspection, and Assembly

Comprehensive procedures for disassembling, inspecting, and reassembling the Type G transaxle.

Transaxle Assembly

Steps for reassembling the Type G transaxle after disassembly and inspection.

Transaxle Installation

Instructions for installing the Type G transaxle back into the vehicle after service.

Transaxle (Type K)

Transaxle Identification

Explains how to identify the Type K transaxle based on gear case bolt head orientation.

Lubrication

Details the procedure for checking and filling the transaxle lubricant level.

Axle Bearing and Shaft

Covers removal and installation of axle shafts, oil seals, and bearings for the Type K transaxle.

Transaxle Removal

Step-by-step guide for removing the Type K transaxle from the vehicle.

Transaxle Disassembly, Inspection, and Assembly

Comprehensive procedures for disassembling, inspecting, and reassembling the Type K transaxle.

Transaxle Installation

Instructions for installing the Type K transaxle back into the vehicle after service.

Related product manuals