12
Ⅶ
ⅦⅦ
Ⅶ. Replacement parts List
Symptom Possible Cause Remedy
Cut circuit Check battery lead.
Weak battery Recharge or replace battery (at least 650CCA)
Damaged over-load protector(option) Replace over-load protector(option)
Bad connection of wirings Reconnect tightly
Damaged solenoid Replace solenoid
Cut circuit on switch Replace switch
Damaged motor or worn carbon brush. Replace motor or carbon brush
Winch will not
operate
Dropt or lost motor wirings. Replace wirings or tight it.
Broken wirings or bad connections Reconnect or replace wirings
Damaged or stuck solenoid Replace solenoid
Switch inoperative Replace switch
Motor runs in one
direction.
Dropt or lost wirings. Replace wirings and tighten.
Free-spool not disengaged Engaged free spool
Damaged 1st shaft Replace 1
st
shaft
Damaged brake cam and disc Replace brake cam and disc
Drum will not free
spool.
Damaged output shaft Replace output shaft
Damaged brake cam and disc Replace brake cam and disc
Damaged gear box Replace gear box
Dropt retaining ring Replace retaining ring
Oil leakage at brake Clean oil leakage
No brake
Damaged or inoperative spiral spring Replace and position spiral spring
Worn or damaged brake Replace or adjust brake Brake distance is
too long
Oil leakage at brake. Clean oil leakage
Too much brake powder Clean brake ass’y
Over pre-pressed spiral spring Adjust pre-pressed spiral spring
Brake will be
locked
Stuck between brake lining and gear box
Replace a new winch
Hit by certain exterior force. Replace the damaged components
Damaged gear train. Replace the damaged components
Damaged gear box
Over load operation. Replace a new winch
Long period of operation Allow to cool
Damaged motor Replace or repair motor
Motor runs
extremely hot
Damaged or inoperative brake Replace or repair brake
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