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W1600
Conair W1600 User Manual
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Table of Contents
Table of Contents
3
I N T R O D U C T I O N
8
Purpose of the User Guide
8
P U R P O S E O F T H E U S E R G U I D E
8
How the Guide Is Organized
8
H O W T H E G U I D E I S O R G a N I Z E D
8
Using the Carousel Plus W Series as a Central Dryer
9
Your Responsibilities as a User
9
U S I N G T H E C a R O U S E L P L U S W S E R I E S
9
A S a C E N T R a L D R y E R
9
At T E N T I O N
10
R E a D T H I S S O N O O N E G E T S H U R T
10
ATTENTION: Read this so no One Gets Hurt
11
How to Use the Lockout Device
12
H O W T O U S E T H E L O C K O U T D E V I C E
12
D E S C R I P T I O N
13
Typical Applications
14
How It Works
16
Specifications: Carousel Plus W Series Dehumidifying Dryer
19
Carousel Plus W Series Dehumidifying Dryer Options
20
I N S T a L L a T I O N
21
U N P a C K I N G T H E B O X E S
22
Unpacking the Boxes
22
P R E P a R I N G F O R I N S T a L L a T I O N
23
Positioning the Dryer on the Floor
24
Preparing for Installation
23
Po S I T I O N I N G T H E D R y E R O N T H E F L O O R
24
Installing the Regeneration Exhaust Cover
24
D E S I C C a N T W H E E L ( W 6 0 0 - 1 0 0 0 )
24
Installing the Return Air Adapter
25
I N S T a L L I N G T H E R E T U R N a I R a D a P T E R
25
Installing the Return Air Inlet and Air Outlet
26
A D a P T E R S ( W 1 6 0 0 - 5 0 0 0 )
26
Connecting the Main Power
28
C O N N E C T I N G T H E M a I N P O W E R
28
Checking for Proper Air Flow
29
C H E C K I N G F O R P R O P E R a I R F L O W
29
Connecting the Air Hoses to a Resinworks
34
Connecting the Dryer to the Hopper
35
Connecting Air Hose Adapters
36
Mounting a Loader on the Hopper
39
Testing the Installation
39
O P E R a T I O N
41
Carousel Plus W Series Dryer: Control Panel DC-1
42
Control Function Flow Chart
43
Display Menu
44
Control Function Descriptions
45
Press the Start Button
55
To Start Drying
55
To Stop Drying
56
How to Disable the Auto Start on the DC-1 Control
57
M a I N T E N a N C E
59
Default Chapter
60
Preventative Maintenance Checklist
60
C H E C K I N G T H E D E W P O I N T
61
Cleaning the Hopper
63
Checking the Dewpoint
61
C L E a N I N G T H E H O P P E R
63
Cleaning the Process Filter
64
C L E a N I N G T H E P R O C E S S F I L T E R
64
C L E a N I N G T H E R E G E N E R a T I O N F I L T E R
66
Cleaning the Regeneration Filter
66
C L E a N I N G T H E a F T E R C O O L E R / I N T E R C O O L E R C O I L S
67
Cleaning the Aftercooler/Intercooler Coils
67
Cleaning the Precooler Coils
69
Cleaning the Volatile Trap on the Demister
69
Inspecting Hoses and Gaskets
69
Tr O U B L E S H O O T I N G
71
Before Beginning
72
A few Words of Caution
73
How to Identify the Cause of a Problem
74
Alarms
75
Dewpoint Troubleshooting
87
Poor Material Drying Troubleshooting
88
Repair
89
Repair
91
Replacing Fuses
93
Checking Heater Solid State Relays
94
Checking or Replacing Temperature Sensors
95
Replacing the Regeneration Heater (W600-1000)
96
Replacing the Regeneration Heater (W1600-2400)
98
Replacing the Regeneration Heater (W3200-5000)
100
Replacing the Desiccant Wheel Assembly (W600-1000)
102
Replacing the Desiccant Wheel Motor (W600-1000)
104
Replacing the Desiccant Wheel Motor (W1600-5000)
105
Appendix
107
We're here to Help
107
How to Contact Customer Service
107
Before You Call
107
Equipment Guarantee
108
Performance Warranty
108
Warranty Limitations
108
Appendix
108
Cleaning the Precooler Coils
119
Appendix
120
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Conair W1600 Specifications
General
Type
Hair Dryer
Heat Settings
3
Speed Settings
2
Cool Shot Button
Yes
Attachments
Concentrator nozzle
Weight
1.5 pounds
Cord Length
5 feet
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