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Conair W Series User Manual

Conair W Series
167 pages
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Carousel Plus Dryer
W Series Models 15, 25, 50, 75 and 100 with DC-2 Controls
U S E R G U I D E
UGD030-0407
www.conairgroup.com
Corporate Office: 724.584.5500
l Instant Access 24/7 (Parts and Service): 800.458.1960 l Parts and Service: 814.437.6861

Table of Contents

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Conair W Series Specifications

General IconGeneral
BrandConair
ModelW Series
CategoryDryer
LanguageEnglish

Summary

Introduction

Purpose of the User Guide

Explains the manual's scope and how to use it effectively.

How the Guide is Organized

Details symbols and structure for clear navigation.

Using the Carousel Plus W Series as a Central Dryer

Describes application specifics for central drying.

Your Responsibility as a User

Outlines safety duties and user obligations.

ATTENTION: Read this so no one gets hurt

Highlights critical safety warnings and hazards.

How to Use the Lockout Device

Step-by-step guide for electrical safety lockout.

Description

What is the Carousel Plus W Series Dryer?

Provides a basic overview of the dryer's function.

Typical Applications

Lists common uses and scenarios for the dryer.

How It Works

Explains the operational cycles of the drying process.

Specifications: Carousel Plus W Series Dehumidifying Dryer

Presents technical data and performance ratings.

Carousel Plus W Series Dehumidifying Dryer Options

Details available features and configurations.

Installation

Unpacking the Boxes

Steps for safely receiving and checking dryer components.

Preparing for Installation

Outlines site requirements and pre-installation checks.

Positioning the Dryer on the Floor

Guidance on optimal dryer placement.

Connecting the Main Power

Procedure for safe electrical hookup.

Connecting the Process RTD Probe

Instructions for installing temperature sensor.

Connecting the Setback RTD Probe

Instructions for installing temperature sensor.

Checking for Proper Air Flow

Verifies correct blower operation and air circulation.

Connecting the Air Hoses

Steps for connecting inlet and outlet hoses.

Connecting the Dryer to the Hopper

Details how to interface dryer with material hopper.

Connecting Air Hose Adapters

Guide for using optional hose adapters.

Connecting the Aftercooler and Optional Precooler

Instructions for water line connections.

Mounting a Loader on the Hopper

Procedure for attaching material loaders.

Testing the Installation

Verifies system functionality after setup.

Using Communications

Instructions for setting up network connectivity.

Operation

Carousel Plus W Series Dryer: Control Panel DC-2

Overview of the dryer's control interface.

Control Functions

Introduces the various operational capabilities of the dryer.

Control Function Flow Charts

Provides a visual guide to the dryer's control logic.

How to Navigate the Menu Tree

Explains how to move through the dryer's control menus.

Control Function Descriptions

Detailed explanations of specific control screens and parameters.

To Start Drying

Step-by-step procedure for initiating the drying process.

To Stop Drying

Procedure for safely shutting down the dryer.

How to Use the Supervisor’s Password

Guide to accessing protected settings and functions.

Using the Auto Start Timer

Details on scheduling automated dryer startup.

Setting the High Setpoint Limit

Process for configuring temperature limits and safety.

Using the Dewpoint Monitor and Dewpoint Control

Instructions for managing moisture levels.

Using the Setback Feature

Explanation of energy-saving operational mode.

Setback Feature Guidelines

Recommendations for optimizing setback settings.

Maintenance

Preventative Maintenance Checklist

A schedule of routine tasks for optimal performance.

Checking the Dewpoint

Procedure to verify moisture removal performance.

Cleaning the Hopper

Steps for cleaning the material holding unit.

Cleaning the Process Filter

Maintenance procedure for the primary air filter.

Cleaning the Regeneration Filter

Maintenance procedure for the regeneration air filter.

Cleaning the Aftercooler Coils

Procedure for cleaning heat exchange coils.

Cleaning the Precooler Coils

Procedure for cleaning heat exchange coils.

Inspecting Hoses and Gaskets

Checking for leaks and wear in system components.

Troubleshooting

Before Beginning

Initial steps for diagnosing and resolving problems.

A Few Words of Caution

General safety guidelines for troubleshooting.

How to Identify the Cause of a Problem

Methods for diagnosing alarms and errors.

Shutdown Alarms

Critical errors that stop dryer operation.

Passive Alarms

Non-critical warnings that do not stop operation.

Additional Alarms

Other system messages indicating potential issues.

Dewpoint Troubleshooting

Specific steps for resolving dewpoint issues.

Poor Material Drying Troubleshooting

Diagnosing problems related to drying quality.

Replacing Fuses

Procedure for replacing blown fuses.

Checking Heater Solid State Relays

Diagnosis of heater control components.

Checking or Replacing Temperature Sensors

Procedure for testing and replacing RTDs.

Replacing the Heaters

Steps for replacing heating elements.

Replacing the Desiccant Wheel Assembly

Procedure for replacing the core drying component.

Replacing the Desiccant Wheel Motor

Steps for replacing the motor driving the wheel.

Modbus Communications

Description of Modbus Communications

Overview of the Modbus protocol for data exchange.

Installing the Modbus Communication Hardware

Steps for setting up Modbus hardware.

Using the Modbus Parameter List

Guide to accessing and interpreting Modbus data.

Ethernet Communications

Description of Ethernet Communications

Overview of Ethernet protocol for networking.

Installing the Ethernet Communication Hardware

Steps for setting up Ethernet hardware.

Using the Ethernet Parameter List

Guide to accessing and interpreting Ethernet data.

DeviceNet Communications

Description of DeviceNet Communications

Overview of the DeviceNet protocol.

Installing the DeviceNet Communication Hardware

Steps for setting up DeviceNet hardware.

Using the DeviceNet Communication Dip Switch Settings

Configuration via physical switches.

Using the LED Status Indicators

Interpreting status lights on the gateway.

Configuring the DeviceNet Software

Steps for setting up DeviceNet software and EDS files.

SPI Communications

Description of SPI Communications

Overview of the SPI protocol for equipment interconnection.

Installing the SPI Communication Hardware

Steps for setting up SPI hardware.

Configuring the SPI Communication Software

Steps for configuring SPI software.

Supported Dryer SPI Commands

Reference for SPI commands and their functions.

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