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Conair 300 User Manual

Conair 300
177 pages
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Carousel Plus Dryer
W Series Models 150, 200, 300 and 400 with DC-2 Controls
Corporate Office: 412.312.6000 l Instant Access 24/7 (Parts and Service): 800.458.1960 l Parts and Service: 814.437.6861
USER GUIDE
UGD025-0407
www.conairnet.com
INTRODUCTION Purpose of the User Guide How the guide is organized Your responsibilities as a user ATTENTION:
Read this so no one gets hurt How to use the lockout device DESCRIPTION What is the W Dryer? Typical
applications How it works Specifications: W Dryer INSTALLATION Unpacking the boxes Preparing for instal-
lation Mounting the dryer and hopper on a Processing Machine Positioning the dryer on the floor; Mounting the hop-
per on the throat Mounting the dryer on the floor stand; Hopper on the throat Mounting the dryer and hopper on the
mobile floor stand Connecting the main power Checking for proper air flow Connecting the air hose Connecting
air hose adapters Connecting water hoses Connecting the RTD probe Connecting the setback RTD Mounting a
loader on the hopper OPERATION How it works The W dryer control panel W dryer control functions Control
Function Description • To start drying To stop drying Using the auto start timer

Table of Contents

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Conair 300 Specifications

General IconGeneral
BrandConair
Model300
CategoryDryer
LanguageEnglish

Summary

Introduction

Purpose of the User Guide

Explains the purpose and scope of the user guide.

How the Guide is Organized

Details the structure and symbols used in the guide.

Using the Carousel Plus W Series as a Central Dryer

Describes how to use the dryer in a central system.

Your Responsibility as a User

Outlines user duties for safe installation and operation.

ATTENTION: Read This So No One Gets Hurt

Highlights essential safety information to prevent injury.

How to Use the Lockout Device

Provides instructions for safe lockout/tagout procedures.

Description

What is the Carousel Plus W Series Dryer?

Defines the dryer and its function in removing moisture.

Typical Applications

Lists common ways the dryer is configured and used.

How It Works

Explains the drying cycles and components of the dryer.

Specifications: Carousel Plus W Series Dryer

Provides technical data, dimensions, and performance specs.

Carousel Plus W Series Dryer Options

Lists available optional features and their functions.

Installation

Unpacking the Boxes

Details the steps for safely removing the dryer from shipping.

Preparing for Installation

Outlines requirements for the mounting area and utilities.

Positioning the Dryer on the Floor

Instructions for physically placing the dryer unit.

Removing the Cable Tie from the Desiccant Wheel

Describes removing a securing tie from the desiccant wheel.

Connecting the Main Power

Guides electrical connection for dryer power supply.

Connecting the Process RTD Probe

Details how to install the process RTD temperature probe.

Connecting the Setback RTD Probe

Guides installation of the setback RTD temperature probe.

Checking for Proper Air Flow

Explains how to verify correct airflow direction and operation.

Connecting the Air Hoses

Instructions for connecting the flexible air hoses.

Connecting Dryer to Hopper

Details connecting the dryer unit to the material hopper.

Connecting Air Hose Adapters

Guides the installation of air hose adapters if needed.

Connecting the Aftercooler (Optional)

Instructions for connecting the optional aftercooler unit.

Mounting a Loader on the Hopper

Describes how to mount a loader onto the material hopper.

Testing the Installation

Outlines steps to test the installation before initial operation.

Using Communications (Optional)

Explains how to set up communication features.

Operation

Carousel Plus W Series Dryer: Control Panel DC-2

Overview of the DC-2 control panel and its features.

Carousel Plus W Series Dryer Control Functions

Details the various control functions and their settings.

How to Navigate the Menu Tree

Explains how to navigate through the dryer's menu system.

Control Function Descriptions

Provides detailed explanations of each control function.

To Start Drying

Step-by-step guide on how to initiate the drying process.

To Stop Drying

Instructions on how to safely stop the drying process.

How to Use the Supervisor’s Password

Explains how to access and use supervisor-level functions.

Using the Auto Start Timer

Details how to program automated start times for the dryer.

Setting the High Setpoint Limit

Guides setting temperature limits to protect the drying process.

Using Dewpoint Control

Explains how to use dewpoint monitoring and control features.

Using the Setback Feature

Details how to use the setback feature for energy savings.

Setback Feature Guidelines

Provides recommendations for setting setback parameters.

Maintenance

Preventative Maintenance Checklist

Lists recommended tasks for routine preventative maintenance.

Checking the Dewpoint

Outlines the procedure for monitoring dryer dewpoint performance.

Cleaning the Hopper (150 - 200)

Steps for cleaning the material hopper on specific models.

Cleaning the Process Filter

Guides the cleaning process for the dryer's process filter.

Cleaning the Regeneration Filter

Details how to clean the dryer's regeneration filter.

Cleaning the Aftercooler Coils

Instructions for cleaning the aftercooler coils.

Cleaning the Precooler Coils

Steps for cleaning the optional precooler coils.

Cleaning the Volatile Trap on the Demister

Guide for cleaning the volatile trap component.

Inspecting Hoses and Gaskets

Procedure for checking hoses and gaskets for wear or damage.

Troubleshooting

Before Beginning

Initial steps before starting the troubleshooting process.

A Few Words of Caution

Important safety precautions related to troubleshooting.

How to Identify the Cause of a Problem

Explains how to identify the root cause of dryer issues.

Replacing Fuses

Steps for replacing blown fuses in the dryer.

Checking Heater Solid State Relays

Guide for checking and testing heater solid state relays.

Checking or Replacing Temperature Sensors

Procedure for checking and replacing temperature sensors.

Regeneration Heater Tube

Instructions for replacing the regeneration heater tube.

Process Heater Tube

Steps for replacing the process heater tube.

Replacing the Desiccant Wheel

Procedure for replacing the desiccant wheel.

Replacing the Desiccant Wheel Motor

Guide for replacing the desiccant wheel motor.

We're Here to Help

How to Contact Customer Service

Provides contact details for customer service assistance.

Before You Call...

Checklist of information needed before contacting support.

Equipment Guarantee

Performance Warranty

Warranty Limitations

Installing a Precooler (Optional)

Cleaning the Precooler Coils

Cleaning the Volatile Trap on the Demister

SPI Communications

What is SPI Communications

Defines the SPI communication standard for plastics equipment.

Installing the SPI Communication Hardware

Guides the installation of SPI communication hardware.

Configuring the SPI Communication Software

Details the steps to configure the SPI communication software.

Supported Dryer SPI Commands

Lists and explains commands used in SPI communication.

Modbus Communications

Description of Modbus Communications

Explains the use of Modbus protocol for supervisory functions.

Installing the Modbus Communication Hardware

Guides the installation of Modbus communication hardware.

Using the Modbus Parameter List

Explains how to use the Modbus parameter list for data access.

Ethernet Communications

Description of Ethernet Communications

Defines the Modbus TCP/IP protocol for Ethernet.

Installing the Ethernet Communication Hardware

Guides the installation of Ethernet communication hardware.

Using the Ethernet Parameter List

Explains how to use the Ethernet parameter list.

DeviceNet Communications

Description of DeviceNet Communication

Explains DeviceNet communications for system integration.

Installing the DeviceNet Communication Hardware

Guides the installation of DeviceNet communication hardware.

Dip switch Settings

Details how to configure DeviceNet using dip switches.

Using the LED Status Indicators

Explains the meaning of the gateway's LED status indicators.

Installing the EDS Files

Guides the installation of Electronic Data Sheet files.

EDS File Parameter List Configuration Options

Explains how to configure parameters using EDS files.

Adding the Gateway to the Scan List

Steps to add the gateway to the network scan list.

Explicitly Writing to the Gateway

How to write data to the gateway using explicit messages.

Gateway Parameter List

Lists parameters for the DeviceNet gateway.

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