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Conair Carousel Plus W Series User Manual

Conair Carousel Plus W Series
193 pages
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Carousel Plus Dryer
W Series Models 150, 200, 300 and 400 with DC-T Controls
Corporate Office: 724.584.5500 l Instant Access 24/7 (Parts and Service): 800.458.1960 l Parts and Service: 814.437.6861
U S E R G U I D E
UGD051 -041 4
www.conairgroup.com

Table of Contents

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Conair Carousel Plus W Series Specifications

General IconGeneral
TypeHair Dryer
Speed Settings2
Heat Settings3
Cool Shot ButtonYes
Ionic ConditioningYes
Concentrator NozzleYes
Wattage1875 W

Summary

Introduction to the Carousel Plus Dryer User Guide

Purpose of the User Guide

Explains the manual's goal of guiding users through installation, operation, maintenance, and repair.

How the Guide Is Organized

Details the use of symbols and structure to convey important safety and operational information.

Using the Carousel Plus W Series as a Central Dryer

Describes the manual's specific focus on the dryer's application as a central drying unit.

Your Responsibility as a User

Outlines user obligations for safety, including reviewing guides, equipment, and procedures.

Important Safety Precautions: Read This

Highlights critical safety precautions to prevent hazards and injury during operation.

How to Use the Lockout Device

Provides step-by-step instructions for safely isolating equipment from power sources for maintenance.

Description of the Carousel Plus W Series Dryer

What is the Carousel Plus W Series Dryer?

Defines the dryer's function in removing moisture from plastics using a desiccant wheel and closed-loop system.

Typical Applications

Lists common scenarios for dryer placement and use, including central and standalone configurations.

How the Carousel Plus W Series Dryer Works

Explains the continuous drying process involving heaters, a desiccant wheel, and air circulation cycles.

Specifications: Carousel Plus W Series Dryer

Details technical data including model performance, dimensions, weight, voltage, and water requirements.

Carousel Plus W Series Dryer Options

Describes optional features like volatile traps, precoolers, filter checks, and communication modules.

Installation Guide for the Carousel Plus Dryer

Unpacking the Boxes

Guides users through the process of safely removing the dryer and its components from shipping containers.

Preparing for Installation

Covers essential site preparations, including power sources, water supply, and clearance requirements.

Positioning the Dryer on the Floor

Instructions for correctly placing the dryer near processing machinery for optimal hose connections.

Removing the Cable Tie from the Desiccant Wheel

Details the procedure for removing a securing tie from the desiccant wheel during installation.

Connecting the Main Power

Provides instructions for safely connecting electrical power, emphasizing lockout/tagout procedures.

Connecting the Process RTD Probe

Explains how to correctly install and connect the RTD probe for accurate drying air temperature monitoring.

Connecting the Setback RTD Probe

Details the installation and connection procedure for the setback RTD probe at the hopper outlet.

Checking for Proper Air Flow

Outlines steps to verify correct airflow direction and blower operation using the control panel.

Connecting the Air Hoses

Guides the connection of flexible hoses between the dryer and the hopper for air circulation.

Connecting the Dryer to the Hopper

Specifies hose connection sizes and notes the need for adapters if sizes differ between dryer and hopper.

Connecting Air Hose Adapters

Describes the process of installing air hose adapters, including gasket placement and securing with clamps.

Connecting the Aftercooler

Provides instructions for securing the aftercooler assembly and connecting water supply and discharge lines.

Mounting a Loader on the Hopper

Refers to separate manuals for instructions on mounting loaders or vacuum receivers to the hopper.

Testing the Installation

Details steps to verify correct operation after installation, including checking blowers, heaters, and wheel rotation.

Using Communications (Optional)

Directs users to the addendum for hardware installation and configuration of optional communication modules.

Operation of the Carousel Plus Dryer

The Dryer System Control Panel

Introduces the initial Home screen displayed upon dryer power-up and its key information areas.

How to Navigate the Control Screens

Explains the use of navigation buttons and magnifying glass icons for interacting with the DC-T control interface.

DC-T Control Panel Overview

Provides a detailed overview of the DC-T screen elements and their functions, including data display and navigation buttons.

Operation - ResinWorks Configuration

Describes dryer operation when configured for ResinWorks systems, involving multiple hoppers or central drying.

Control Function Flow Charts

Illustrates the navigation paths and relationships between various control screens and functions.

Control Function Descriptions - ResinWorks Configuration

Details the functionality of screens for ResinWorks systems, including overview, hopper selection, and individual hopper details.

Operation - Stand Alone Dryer Configuration

Outlines dryer operation when configured for standalone use with internal delivery air heat for a single hopper.

Control Function Descriptions - Stand Alone Configuration

Explains the operation of screens for standalone dryers, covering overview, detail, heater, and monitor functions.

General Operation

Covers common operating procedures applicable to both standalone and ResinWorks dryer configurations.

DC-T System Security Levels

Details the five customer security levels and procedures for logging in to access different system functionalities.

Starting the Dryer

Provides step-by-step instructions for powering up and initiating dryer operation, including material loading and setpoint entry.

Adjusting the Temperature Setpoint

Explains how to modify temperature setpoints to optimize drying efficiency and material quality, with usage tips.

Stopping the Dryer

Describes the proper procedure for shutting down the dryer, including cooldown sequences and status indicators.

Understanding the Control LED Lights

Explains the meaning of the PWR, CF, and ALM LED indicators on the DC-T control for system status.

Alarm and Notification Setup

Covers setup for email/text alarms, Ethernet configuration, address management, and notification controls.

Web Access and Security

Details DC-T web access logon procedures and web server setup for enhanced security.

Maintenance Schedule and Procedures

Preventative Maintenance Checklist

Provides a schedule of recommended tasks for routine maintenance to ensure optimal dryer performance.

Checking the Dewpoint

Outlines procedures for monitoring dryer dewpoint performance using a portable instrument.

Cleaning the Hopper (150 - 200)

Details the process for draining and cleaning the dryer hopper and spreader cone between material changes.

Cleaning the Process Filter

Provides step-by-step instructions for removing, cleaning, and reinstalling the process air filter.

Cleaning the Regeneration Filter

Guides users through the process of cleaning or replacing the regeneration filter to maintain airflow efficiency.

Cleaning the Aftercooler Coils

Explains how to safely clean the aftercooler coils to maintain efficient operation, including water flow checks.

Cleaning the Precooler Coils

Details the procedure for cleaning the optional precooler coils to ensure efficient performance.

Cleaning the Volatile Trap on the Demister

Provides instructions for removing, cleaning, and reinstalling the volatile demister cover and assembly.

Inspecting Hoses and Gaskets

Covers the importance of checking hoses and gaskets for damage or looseness to prevent moisture ingress.

Cleaning the DC-T HMI Screen

Describes how to clean the touch screen display safely to ensure visibility and proper operation.

Troubleshooting Guide for Dryer Issues

Before Beginning Troubleshooting

Advises on initial steps before troubleshooting, including checking alarms, diagrams, and prior procedures.

Important Safety Warnings

Emphasizes safety warnings, including the need for qualified personnel and lockout procedures for electrical work.

Identifying the Cause of a Problem

Guides users on interpreting alarm messages and using the alarm log to diagnose issues.

Shutdown Alarms

Lists potential problems causing automatic dryer shutdown, their possible causes, and corresponding solutions.

Passive Alarms

Describes alarms that indicate issues preventing correct drying but do not cause immediate shutdown, with troubleshooting steps.

Additional Alarms

Covers less common messages and alarms that might indicate control system or communication problems.

Dewpoint Troubleshooting

Addresses issues related to the dryer not achieving the desired dewpoint, with potential causes and solutions.

Poor Material Drying Troubleshooting

Helps diagnose problems potentially caused by incorrect drying temperature, residence time, airflow, or dewpoint.

Replacing Fuses

Provides instructions for safely checking and replacing blown fuses, emphasizing lockout and proper fuse type.

Checking Heater Solid State Relays

Details the process of testing heater solid-state relays using an ohmmeter for continuity.

Checking or Replacing Temperature Sensors

Explains how to check RTD sensor positions, conditions, and resistance for accurate temperature readings.

Replacing the Heaters

Guides users through the replacement of regeneration and process heater tubes, including insulation and connections.

Replacing the Desiccant Wheel

Provides a step-by-step procedure for safely removing and replacing the desiccant wheel assembly.

Replacing the Desiccant Wheel Motor

Details the process for replacing the desiccant wheel motor, including belt tensioning and alignment.

Appendix A: Support and Warranty Information

We’re Here to Help

Introduces Conair's customer support services and the availability of sales representatives.

How to Contact Customer Service

Provides contact information for Conair customer service, including phone numbers and hours of operation.

Before You Call...

Lists essential information and checks a user should perform before contacting customer service for assistance.

Equipment Guarantee

Outlines the terms and conditions of Conair's guarantee against defects in material and workmanship.

Performance Warranty

Details Conair's warranty regarding equipment performance levels as stated in quotations or specifications.

Warranty Limitations

Disclaims other warranties, express or implied, beyond the stated equipment guarantee and performance warranty.

Appendix B: Installing a Precooler

Installing a Precooler (Optional)

Provides instructions for installing an optional precooler assembly, including water connections and housing.

Appendix C: Addendum

DC-T Modbus TCP/IP Read Only Data

Lists Modbus registers, data points, types, access levels, and ranges for the DC-T control system.

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