Copley Controls 800-1818 - User Manual

123123
P/N 16-01344
Revision 06
August 30, 2019
Xenus Plus
™
User Guide

Copley Controls 800-1818 Specifications

General

Brand	Copley Controls
Model	800-1818
Category	Servo Drives
Language	English

Summary

Product Warnings

CHAPTER 1: INTRODUCTION

1.1: Xenus Plus Family Overview

Overview of Xenus Plus drives, models, features like STO, MTO, and operating modes.

CHAPTER 2: OPERATIONAL THEORY

2.1: Drive Power Architecture

Explanation of Xenus Plus drive power distribution into logic/signal and high voltage sections.

2.2: Operating Modes

Details on commutation modes, position feedback types, and control loops (current, velocity, position).

2.3: Input Command Types

Describes analog voltage, PWM, and digital input command formats for drive control.

2.4: Communication

Overview of RS-232, CANopen, and EtherCAT communication interfaces supported by the drives.

2.5: Status Indicators

Explanation of drive and network status LEDs for various Xenus Plus models.

2.6: Protection

Information on Safe Torque Off (STO), Motor Torque Off (MTO), and general fault handling.

2.7: Position and Velocity Errors

Methods for handling position and velocity errors, including faults, warnings, and tracking windows.

2.8: Inputs XEL;XPL;XML

2.9: Inputs XE2;XP2;XM2;800-1818;800-1819;800-1887

2.10: Outputs, XEL;XPL;XML

2.11: Outputs, XE2;XP2;XM2;800-1818;800-1819;800-1887

2.12: Brake Operation

How the drive controls external brakes for holding axes when disabled.

2.13: Regen Resistor Theory

CHAPTER 3: SPECIFICATIONS

3.2: Power Input

Specifications for mains voltage, frequency, current, and logic supply for various Xenus Plus models.

3.3: Power Output

Details on peak/continuous current, efficiency, output type, and ripple frequency for drive models.

3.4: Control Loops

3.5: Regen Circuit Output (External Regen Resistor)

3.6: Regen Circuit Output (Internal Regen Resistor)

3.7: Digital Command Inputs

3.8: Analog Inputs

3.9: Digital Inputs

3.10: Analog Outputs

3.11: Digital Outputs

3.12: Encoder Power Outputs

3.13: Primary Encoder Inputs

3.14: Analog Encoder Inputs

3.15: Hall Switch Inputs

3.16: Resolver Interface

3.17: Multi-Mode Port

3.18: Serial Interface

3.19: Network Interfaces

3.20: Status Indicators

3.21: Fault Levels

Thresholds for triggering drive faults like over-temperature, under/over voltage, and AC loss.

3.22: Power Dissipation

3.23: Thermal Impedance

3.24: Mechanical and Environmental

3.25: Dimensions

CHAPTER 4: WIRING

4.1: General Wiring Instructions

Guidelines for safe and compliant wiring, including electrical codes and warnings.

4.2: AC Mains (J1)

Wiring diagrams and connector pinouts for AC mains connections for XEL/XPL/XML and XE2/XP2/XM2 models.

4.3: Motor(s)

Wiring diagrams and connector pinouts for connecting brushless and brush motors.

4.4: Regen Resistor (Optional)

4.5: Logic Supply; Brake

Wiring diagrams and pinouts for logic supply and brake control connections.

4.6: Ferrules - XE2;XP2;XM2;800-1818;800-1819;800-1887

4.7: Safe Torque Off

Wiring and functional details for the Motor Torque Off (MTO) safety feature.

4.8: RS-232 Serial Communications

4.9: Network Ports

4.10: Control I;O

Pin descriptions and wiring diagrams for isolated and non-isolated control I/O connections.

4.11: Motor Feedback

APPENDIX B: I2 T TIME LIMIT ALGORITHM

B.1: I2 T Algorithm

Explanation of the I2T current limit algorithm for motor protection and operation.

APPENDIX E: CONNECTING XPL;XP2 FOR SERIAL CONTROL

E.1: Single-Axis and Multi-Drop

Instructions for connecting XPL/XP2 drives for single-axis or multi-drop RS-232 serial control.