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Cosen C-260NC - User Manual

Cosen C-260NC
132 pages
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COSEN SAWS
C-260NC
SNC100ProgrammableAutomatic
MassProductionHorizontalBandsaw
(CE & NonCE Models)
Inst ructionManual
ThePinnacleofCuttingPerformance
Cosen Mechatronics Co., Ltd.

Table of Contents

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Summary

Section 1: Safety Information

Safety Instructions

Explains the meaning of various safety icons used in the manual.

Safeguard Devices

Details the protection covers, guards, and safety switches on the machine.

Emergency Stop

Describes the location and function of the emergency stop button.

Safety Labels

Lists and explains the purpose of different safety labels on the machine.

Hearing Protection

Advises on the use of ear protection due to machine noise levels.

CE Compliance

States the machine's compliance with CE regulations.

Risk Assessment

Outlines the process of assessing potential hazards and precautions.

Section 2: General Information

Specification

Provides detailed technical specifications of the C-260NC bandsaw machine.

Machine Parts Identification

Illustrates and labels the main components of the bandsaw machine.

Floor Plan

Shows the dimensions and layout requirements for installing the machine.

Section 3: Moving & Installation

Location & Environment

Specifies the ideal conditions for installing the bandsaw machine.

Unpacking & Inspecting

Guides on how to unpack and inspect the machine upon arrival.

Lifting

Details safe methods for moving the machine using cranes or forklifts.

Removing Shipping Bracket

Explains how to remove and retain the shipping bracket.

Cleaning

Provides instructions for cleaning the machine after installation.

Installing

Outlines the key steps for installing the bandsaw machine.

Relocating

Provides procedures for moving the machine to a new location.

Section 4: Operating Instruction

Safety Precautions

Lists essential safety guidelines for operating the machine.

Before Operating

Covers crucial checks and considerations before starting operation.

Control Panel

Explains the functions of buttons, lamps, and the HMI touch screen.

Standard Accessories

Describes the standard components included with the machine.

Optional Accessories

Lists and explains available optional accessories for the bandsaw.

Unrolling & Installing the Blade

Provides step-by-step instructions for blade installation and removal.

Adjusting Wire Brush

Details how to properly adjust the wire brush for effective chip removal.

Placing Workpiece Onto Workbed

Guides on correctly positioning the material on the workbed.

Positioning Workpiece for Cutting

Outlines the procedure for accurately positioning the workpiece before cutting.

Adjusting Saw Arm

Explains how to adjust the saw arm and blade guide position.

Adjusting Coolant Flow

Describes how to adjust the coolant flow rate for optimal cutting.

Adjusting Blade Speed

Details how to set the appropriate blade speed for different materials.

Breaking-in the Blade

Explains the proper procedure for breaking in new saw blades to ensure longevity.

Test-Running the Machine

Guides on performing initial performance tests after installation.

Cutting Operation

Details the step-by-step procedure for performing a cut.

Starting an Automatic Operation

Explains how to set up and start automatic cutting sequences.

Using Top Clamp for Bundle Cutting

Describes the installation and use of top clamps for bundle cutting.

Terminating a Cutting Operation

Explains how to safely stop a cutting operation.

Section 5: Electrical System

Electrical Circuit Diagrams

Presents detailed electrical diagrams for the machine's operation.

Section 6: Hydraulic System

Hydraulic Diagrams

Provides detailed hydraulic circuit diagrams for the machine's systems.

Section 7: Bandsaw Cutting: A Practical Guide

Introduction

Defines key terms related to saw blade geometry and selection.

Saw Blade Selection

Offers guidance on choosing the correct saw blade for different materials.

Vise Loading

Discusses effective methods for loading and securing workpieces in the vise.

Blade Break-In

Explains the proper procedure for breaking in new saw blades to ensure longevity.

Solutions to Sawing Problems

Lists common sawing issues and their potential causes and solutions.

Section 8: Maintenance & Service

Introduction

Emphasizes the importance of a maintenance schedule for machine performance.

Basic Maintenance

Covers essential daily and regular maintenance tasks.

Maintenance Schedule

Outlines recommended maintenance tasks based on time intervals.

Storage Conditions

Specifies the proper conditions for storing the machine.

Terminating the Use of Machine

Provides guidance on waste disposal of machine oils.

Oil Recommendation for Maintenance

Lists recommended lubricants and oils for machine components.

Section 9: Troubleshooting

Introduction

Introduces common machine problems and their classification.

Precautions

Details immediate safety actions and precautions before troubleshooting.

General Troubles and Solutions

Addresses common issues like motor stalls and square cut problems.

Minor Troubles & Solutions

Covers minor issues related to the saw blade motor not running.

Motor Troubles & Solutions

Lists common motor problems and their suggested remedies.

Blade Troubles and Solutions

Details issues related to teeth strippage, breakage, and wear.

Sawing Problems and Solutions

Provides a matrix of sawing problems and their corrective actions.

Solutions to Sawing Problems

Offers detailed explanations for specific sawing issues and their causes.

Section 10: Parts

Spare Parts Recommendations

Lists common spare parts recommended for purchase.

Part List

Provides an exploded view and part numbers for the base assembly.

Section 11: Warranty

Warranty

Details the terms and conditions of the machine's warranty.

Cosen C-260NC Specifications

General IconGeneral
BrandCosen
ModelC-260NC
CategorySaw
LanguageEnglish

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