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Cosen C-420NC - User Manual

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COSEN SAWS
C-420NC
SNC100ProgrammableAutomatic
MassProductionHorizontalBandsaw
Inst ructionManual
ThePinnacleofCuttingPerformance
CosenMechatronicsCo.,Ltd.

Table of Contents

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Summary

Section 1: Safety Information

Safety Instructions and Icon Meanings

Explains safety icons and their meanings in the manual.

Safeguard Devices Explained

Details protection covers, guards, and safety-related switches.

Emergency Stop Button Functionality

Describes the emergency stop button's location and function.

Understanding Safety Labels

Explains various safety labels and their meanings.

Hearing Protection Guidelines

Advises on ear protection due to machine noise.

CE Compliance Statement

States compliance with Council Directive for machinery safety.

Risk Assessment and Precautions

Discusses safety design and operator precautions.

Section 2: General Information

Machine Specifications

Provides detailed technical specifications of the bandsaw machine.

Machine Parts Identification

Identifies and illustrates key machine components.

Machine Floor Plan and Dimensions

Shows the machine's dimensions and layout for installation.

Section 3: Moving and Installation

Location and Environment Requirements

Specifies ideal conditions for machine installation.

Unpacking and Inspection Procedures

Guides on safely unpacking and inspecting the new machine.

Machine Lifting and Moving Methods

Details safe methods for lifting and moving the machine.

Removing Shipping Brackets

Instructions for removing shipping brackets after positioning.

Installation Steps and Procedures

Outlines the steps for installing the machine and its components.

Machine Relocation Procedures

Procedures for safely moving the machine to a new location.

Section 4: Operating Instructions

Operating Safety Precautions

Lists essential safety guidelines for machine operation.

Pre-Operation Checks and Setup

Covers pre-operation checks, cutting fluid, and material handling.

Control Panel Overview

Explains the layout and function of the machine's control panel.

Standard Accessories Included

Details the standard accessories included with the machine.

Optional Accessories Available

Describes optional accessories available for the machine.

Saw Blade Installation and Replacement

Step-by-step guide for blade installation and replacement.

Adjusting Machine Components

Guides on adjusting wire brush, saw arm, and coolant flow.

Workpiece Placement and Positioning

Procedures for placing and precisely positioning the workpiece.

Blade Speed and Break-in Procedures

How to adjust blade speed and break in a new saw blade.

Machine Test Running and Cutting Operation

Steps for initial tests and performing a standard cutting operation.

Automatic Operation and Bundle Cutting

Steps to initiate automatic cutting and use top clamps for bundle cutting.

Terminating a Cutting Operation

How to safely stop a cutting operation.

Section 5: Electrical System

Electrical Circuit Diagrams

Presents the electrical circuit diagrams for the machine.

Section 6: Hydraulic System

Hydraulic Circuit Diagram

Provides the hydraulic circuit diagram for the machine.

Section 7: Bandsaw Cutting Guide

Introduction to Bandsaw Cutting

Introduces the bandsaw cutting features and capabilities.

Saw Blade Selection Factors

Factors affecting cutting performance and blade choice.

Material Size and Blade Selection

How material dimensions affect cutting performance and blade choice.

Blade Speed, Feed, and Tooth Geometry

Factors limiting blade speed, feed, and tooth geometry for optimal cutting.

Saw Pitch and Sawing Practices

Rules for selecting saw pitch and correct sawing techniques.

Section 8: Maintenance and Service

Introduction to Maintenance

Importance of a maintenance schedule for machine performance and longevity.

Basic Maintenance Tasks

Overview of essential, regular maintenance tasks.

Recommended Maintenance Schedule

Recommended schedule for daily, monthly, and six-month maintenance.

Storage Conditions

Guidelines for storing the machine properly.

Machine Decommissioning and Waste Disposal

Procedures for waste disposal when decommissioning the machine.

Lubrication Recommendations

Specific oil and grease recommendations for machine maintenance.

Section 9: Troubleshooting Common Issues

Troubleshooting Introduction and Precautions

Overview of common troubles and safety precautions during troubleshooting.

General Troubles and Solutions

Common issues like motor stalls and square cut problems.

Minor Troubles and Solutions

Solutions for minor issues like saw blade motor not running.

Motor Related Troubles

Troubleshooting for motor-related problems (start, power, overheat).

Saw Blade Related Troubles

Solutions for issues like teeth strippage and blade breakage.

Sawing Problems and Solutions

Addresses issues like vibration, failure to cut, and curved cutting.

Roller Table Re-adjustment

Procedure for re-adjusting roller table alignment.

Section 10: Parts Identification and Lists

Spare Parts Recommendations

Lists common spare parts suggested for advance purchase.

Base Assembly Parts List

Exploded view and list of parts for the base assembly.

Main Shaft Assembly Parts List

Exploded view and list of parts for the main shaft assembly.

Bed Assembly Parts List

Exploded view and list of parts for the bed assembly.

Feeding Bed Assembly Parts List

Exploded view and list of parts for the feeding bed assembly.

Saw Bow Assembly Parts List

Exploded view and list of parts for the saw bow assembly.

Driver Motor Assembly Parts List

Exploded view and list of parts for the driver motor assembly.

Idle Wheel Assembly Parts List

Exploded view and list of parts for the idle wheel assembly.

Tensioner Sliding Plate Assembly Parts List

Exploded view and list of parts for the tensioner sliding plate assembly.

Gear Reducer Assembly Parts List

Exploded view and list of parts for the gear reducer assembly.

Guide Arm Assembly Parts List

Exploded view and list of parts for the guide arm assembly.

Right Guide Roller Assembly Parts List

Exploded view and list of parts for the right guide roller assembly.

Left Guide Roller Assembly Parts List

Exploded view and list of parts for the left guide roller assembly.

Wire Brush Assembly Parts List

Exploded view and list of parts for the wire brush assembly.

Control Box Assembly Parts List

Exploded view and list of parts for the control box assembly.

Anti-Vibration Roller Assembly Parts List

Exploded view and list of parts for the anti-vibration roller assembly.

Height Encoder Assembly Parts List

Exploded view and list of parts for the height encoder assembly.

Chip Conveyor Assembly Parts List

Exploded view and list of parts for the chip conveyor assembly.

Quick Approach Assembly Parts List

Exploded view and list of parts for the quick approach assembly.

Section 11: Warranty Information

Warranty Terms and Conditions

Details the terms and conditions of the machine's warranty.

Cosen C-420NC Specifications

General IconGeneral
BrandCosen
ModelC-420NC
CategorySaw
LanguageEnglish

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