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Craftsman 113.201392 User Manual

Craftsman 113.201392
36 pages
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Serial
Number ............
ModeJ and serial
number may be found
at the rear
of the cabinet.
You should record both
model and serial number
in a safe place for
future use.
CAUTION:
Read
SAFETY
iNSTRUCTIONS
carefully
CRRFTSMRHo
295 AMP
DUAL RANGE
ARC WELDER
® assembly
® operating
repair parts
Sold by SEARS, ROEBUCK AND CO., Chicago, IL 60684 U,S.A.
Part No. 61341 _ :'_ ' . _ _,
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Craftsman 113.201392 Specifications

General IconGeneral
Input Voltage115V
Input Current20A
Output Current90A
TypeMIG
Wire Size0.023 in

Summary

Welder Introduction and Identification

Model and Serial Number Location

Information on finding the welder's model and serial number.

Initial Operation Caution

Important safety warning to read instructions before operating.

Comprehensive Safety Instructions

Electrical Shock Protection

Key measures to prevent electrical hazards during welding operations.

Eye and Body Protection Guidelines

Safeguarding eyes and body from welding arc hazards and debris.

Flammable Materials Precautions

Precautions for handling flammable materials near the welding area.

Preventative Maintenance Safety

Essential steps for maintaining the welder in safe operating condition.

Product Overview and Warranty

Warning Labels and Identification

Key safety instructions and identification of welder components.

Full One Year Warranty

Details on warranty coverage, service, and customer rights.

Specifications and Initial Setup

Welder Specifications

Technical details including welding range, voltage, and dimensions.

Unpacking and Loose Parts

Guide to unpacking the welder and identifying included parts.

Assembly Tools and Electrode Holder

Tools needed and steps for attaching the electrode holder.

Welder Assembly

Attaching the Work Clamp

Instructions for connecting the work clamp to the welding cable.

Connecting to Power and Controls

Power Source Connection

Guidelines for safely connecting the welder to a 230-volt power source.

Connecting Welding Cables

Procedures for connecting electrode and work cables to the welder.

Operating Controls Explained

Explanation of the dual range settings and their applications.

Operating Instructions

Selecting Electrodes and Heat Settings

Guidance on choosing electrode size and adjusting amperage.

Starting the Welding Process

Step-by-step instructions for initiating welding operations.

Troubleshooting and Service Tips

Common Welder Issues and Solutions

Solutions for common problems like no operation or weak current.

Fan Motor and Contact Maintenance

Maintenance advice for the fan motor and electrical contacts.

Advanced Welding Guide Introduction

'Arc Weld It Yourself' Overview

Introduction to the guide on welder capabilities and techniques.

Understanding Your Arc Welder

Welder Capabilities and Features

Explains the welder's features and how the electrode simplifies welding.

The Arc Welding Process

Detailed explanation of how arc welding fuses metal.

Welding Preparation and Safety

Essential Protective Equipment

Details on protective gear like helmets, gloves, and clothing.

Preparing the Welding Environment

Guidelines for ensuring a safe welding area and selecting tools.

Learning to Weld: Basic Techniques

Practicing Arc Striking and Control

How to practice striking and maintaining a stable welding arc.

Laying Basic Weld Beads

Methods for laying weld beads and controlling movement.

Learning to Weld: Improving Technique

Weld Bead Control and Quality

Adjusting current, travel speed, and arc length for quality welds.

Learning to Weld: Advanced Practice

Identifying Weld Quality

Visual examples of good and bad welds and their causes.

Building Up Weld Metal

Techniques for reinforcing or building up surfaces with weld metal.

Flat Welding Techniques

Flat Weld Joint Types

Explains various joint types like butt, fillet, and lap welds in flat position.

Welding Thin Sheet Metal

Specific guidance for welding thin sheet metal and preventing burn-through.

Fillet Welds

Fillet Weld Measurement and Strength

How to measure fillet welds and determine their strength.

Fillet Weld Practice and Joints

Practice methods for fillet welds in various joint configurations.

Advanced Fillet and Lap Welding

Horizontal Fillet Welding

Techniques for performing fillet welds in a horizontal position.

Lap Welds and Distortion Control

Methods for lap welding and managing metal distortion.

Position Welding: Vertical Techniques

Vertical Welding Methods

Instructions for vertical-down and vertical-up welding techniques.

Position Welding: Vertical-Up Focus

Vertical-Up Welding Procedure

Detailed steps for performing vertical-up welds effectively.

Position Welding: Horizontal and Overhead

Horizontal Welding Techniques

Techniques for welding horizontal butt joints.

Overhead Welding Procedures

Guidance on performing welds in the overhead position.

Welding Considerations and Cast Iron

Metal Expansion and Contraction

How heat affects metal and causes expansion/contraction.

Cast Iron Welding Basics

Steps for welding cast iron, including material preparation.

Cast Iron Welding and Hard Facing

Cast Iron Cooling and Crack Prevention

Methods to prevent cracking during cast iron welding.

Hard Facing Cutting Edges

Techniques for applying hard surfacing to wear-resistant parts.

Twin-Carbon Arc Torch Operation

Torch Setup and Connections

Connecting and setting up the twin-carbon arc torch.

Torch Flame Positioning and Use

Correct flame positioning and applications for the torch.

Electric Arc Cutting and Brazing

Cutting with the Electric Arc

How to use the arc welder for cutting metal efficiently.

Brazing and Soldering with Arc Torch

Methods for brazing and soldering using the arc torch.

Miscellaneous Arc Welding Operations

Bolt, Rivet Cutting, and Hole Piercing

Using the arc welder for bolt removal and hole creation.

Localized Metal Heating

Using the carbon arc for controlled heating of metal.

Inert-Gas Metal-Arc (TIG) Welding

High Frequency Attachment for TIG

Using the HF attachment with the welder for TIG welding.

Principles of TIG Welding

Explains the basic concepts and heat source for TIG welding.

TIG Welding: Techniques and Gases

Filler Rod Techniques in TIG

How to feed filler rod during TIG welding operations.

TIG Gas Selection and Current

Guide to choosing gases and current for TIG welding different materials.

Welding Rod Specifications: E-6011

E-6011 Electrode Applications

Common uses for the E-6011 mild steel AC-DC electrode.

E-6011 Sizes, Heats, and Properties

Details on E-6011 electrode sizes, amperage, and properties.

Welding Rod Specifications: E-6013

E-6013 Electrode Applications

Common uses for the E-6013 mild steel AC-DC electrode.

E-6013 Sizes, Heats, and Properties

Details on E-6013 electrode sizes, amperage, and properties.

Welding Rod Specifications: Hard Surfacing

Hard Surfacing Electrode Applications

Uses for hard-surfacing electrodes on wear-resistant parts.

Hard Surfacing Properties and Procedure

Details on hard-facing electrode properties and welding technique.

Welding Rod Specifications: E-7014

E-7014 Electrode Applications

Common applications for the E-7014 contact electrode.

E-7014 Properties and Welding Procedures

Details on E-7014 properties and recommended welding methods.

Welding Rod Specifications: Cast Iron and Cutting

Machinable Cast Iron Electrode Uses

Uses for machinable cast iron electrodes in repairs.

Cutting Rod Electrode Applications

Uses for cutting rods in metal preparation and fabrication.

Welder Repair Parts Diagram

Exploded View of Welder Components

Visual representation of all replaceable parts for the welder.

Welder Repair Parts List

Part Numbers and Descriptions

Detailed list of part numbers and their corresponding descriptions.

Service and Parts Ordering Information

Obtaining Welder Service

Information on how to obtain service for the welder.

How to Order Repair Parts

Instructions on providing necessary information for ordering parts.

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