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Craftsman 16496 Bolt-On User Manual

Craftsman 16496 Bolt-On
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20v Max* Power Unit &
Drill Attachment
Model: 16496
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Operator’s Manual
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Read, understand and follow
all Safety Rules and Operating Instructions
in this manual before using this product.
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*Maximum initial battery pack voltage
(measured without a workload) is 20
volts. The nominal voltage is 18.
Part No. 90603061 October 2013
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Craftsman 16496 Bolt-On Specifications

General IconGeneral
BrandCraftsman
Model16496 Bolt-On
CategoryDrill
LanguageEnglish

Summary

Craftsman One Year Limited Warranty

Symbol Signal Meaning

Safety Alert Symbol

Indicates DANGER, WARNING, OR CAUTION. May be used with other symbols.

Danger Signal

Indicates hazardous situation which, if not avoided, will result in death or serious injury.

Warning Signal

Indicates hazardous situation which, if not avoided, could result in death or serious injury.

Caution Signal

Indicates hazardous situation which, if not avoided, could result in minor or moderate injury or property damage.

General Safety Rules

Work Area Safety

Keep work area clean and lit, avoid explosive atmospheres, keep bystanders away.

Electrical Safety

Match plugs, avoid grounded surfaces, keep away from wet conditions, protect cords.

Personal Safety

Stay alert, use PPE, prevent unintentional starting, maintain balance, dress properly.

Power Tool Use and Care

Use correct tool, maintain tools, disconnect power, store safely, use sharp tools.

Battery Tool Use and Care

Use correct charger and battery packs, keep terminals away from metal, handle battery leaks.

Service

Have tool serviced by qualified personnel using identical replacement parts.

Specific Safety Rules

Handling Accessories Safely

Grip insulated surfaces, use auxiliary handles, secure workpiece, keep clear of vents.

Safe Handling and Operation

Hold firmly with two hands, avoid dust, wear hearing protection, wear safety glasses.

Symbols

Voltage and Current Symbols

Definitions for V, Hz, min, ~, A, W, no load speed.

Construction Class Symbols

Definitions for Class I and Class II Construction.

Safety Symbols

Definitions for safety alert symbol, earthing terminal, reading manual, eye protection.

Important Safety Instructions for Battery Chargers

General Charger Safety

Avoid liquid, do not charge damaged batteries, keep away from foreign material, unplug when not in use.

Extension Cord Safety

Use correct gauge extension cords, ensure proper wire size.

Extension Cord Gauge Chart

Recommended wire gauge for cord sets based on voltage, length, and amp rating.

Important Safety Instruction for Battery Packs

Battery Pack Fire Hazard

Do not incinerate, avoid explosive atmospheres, prevent short circuits.

Battery Pack Liquid Contact

Avoid contact with battery liquid, flush with water if contact occurs.

Battery Pack Storage

Do not store or use in high temperatures, do not immerse in water.

Battery Pack Handling

Do not open, crush, drop, or damage battery pack; return damaged packs for recycling.

Battery Transport Safety

Protect terminals from short circuits; do not place in checked baggage.

Storage Recommendations

Best Storage Conditions

Store in a cool, dry place away from direct sunlight and extreme temperatures.

Battery Pack Charging, Installing, and Removing

Charging Procedure

Plug in charger, insert battery, monitor green LED for charge status.

Quick Boost Charge

Initiates a 10-minute boost charge with blue LED indication.

Charger Diagnostics

Explains LED patterns for bad battery and hot/cold pack delay.

Important Charging Notes

Optimal charging temps, pack may get warm, troubleshooting charging issues, recharging partially used packs.

Installing and Removing the Battery Pack from the Power Unit

Installing Battery Pack

Insert pack into unit until click; ensure it is seated and latched.

Removing Battery Pack

Depress release button and pull pack out; ensure it is fully seated/latched.

Parts and Features

Power Unit Components

Lists and identifies parts like Power Unit, trigger, slider, battery, charger.

Drill Attachment Components

Lists and identifies parts like drill attachment, chuck, torque collar.

Operating: Power Unit

Trigger Switch Operation

Control ON/OFF and speed by pulling/releasing trigger.

Forward/Reverse Slider

Control tool direction; release trigger before changing direction.

Installing and Removing Attachments

Attachment Installation

Lock unit, align, push until click; check secure attachment.

Attachment Removal

Depress release button and remove attachment.

Proper Attachment Use

Use only designated attachments; lock unit before adjustments.

Operating: Drill/Screwdriver Attachment

Safe Drill Operation

Hold firmly, use auxiliary handle, expect drill stall, do not overload, check for pipes/wires.

Fitting and Removing Drill Bits

Lock tool, open/tighten chuck, insert bit, remove bit from holder.

Screw Driving

Use correct bit, lubricate if needed, hold straight, use correct forward/reverse setting.

Keyless Chuck

Keyless Chuck Operation

Tighten/loosen bits by rotating chuck; turn off tool before adjustments.

Inserting and Removing Accessories

Grasp rear half of chuck, rotate front half to insert/tighten bit.

Torque Control

Torque Adjustment Collar

Select mode (drill/screws) and set torque for tightening.

Setting Torque for Screws

Start low, tighten screw, adjust collar until desired result is achieved.

On-Board Bit Storage

Bit Storage Slot

Integrated slot above battery pack for bit storage.

Drilling

Drilling Best Practices

Use sharp bits, secure work, wear PPE, start slowly, apply steady pressure, hold firmly.

Avoiding Drill Stall

Do not repeatedly trigger stalled drill; minimize stalling on breakthrough.

Drilling in Wood

Wood Drilling Tips

Use twist or spade bits, keep sharp, clear chips frequently.

Drilling in Metal

Metal Drilling Tips

Use cutting lubricant for most metals, drill cast iron/brass dry.

Maintenance

Tool Cleaning

Use mild soap and damp cloth; never immerse in liquid.

Professional Servicing

Repairs/adjustments should be done by qualified service personnel.

Accessories

Accessory Safety and Availability

Use only recommended accessories; contact Sears for available options.

Troubleshooting

Unit Will Not Start

Check battery installation, charge, and attachment security.

Battery Pack Will Not Charge

Check charger connection, battery insertion, and ambient temperature.

Unit Shuts Off Abruptly

Allow battery to cool or recharge if depleted.

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