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Crane Dixie-Narco 504 P Series User Manual

Crane Dixie-Narco 504 P Series
99 pages
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P-Series
Model DN504 and DN720
Beginning Production Run 7675AE
Manufactured by
Dixie-Narco, Inc.
P.O. Drawer 719
Williston, SC 29853-0719
803-266-5001
fax: 803-266-5049
Visit us on the web: www.dixienarco.com
Part 803,904,510.01

Table of Contents

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Crane Dixie-Narco 504 P Series Specifications

General IconGeneral
ManufacturerCrane Merchandising Systems
ModelDixie-Narco 504 P Series
TypeBeverage Vending Machine
CapacityUp to 504 cans
Power Supply115V, 60Hz
Cooling SystemR134a Refrigerant
Payment OptionsCoin, Bill
Temperature Range34°F to 40°F

Summary

General Information

Application

Describes manual's scope for specific models.

Vender Safety Precautions

Outlines safety procedures for service technicians.

Product Identification

Details how to identify the vender model and production date.

Physical Characteristics

Lists dimensions and shipping/loaded weights.

Receiving Inspection

Instructions for inspecting the vender upon delivery.

Installation and Setup Guide

Unpacking the Venders

Procedures for safely removing the vender from packaging.

Electric Power Requirements

Specifies voltage, frequency, and outlet needs.

Power Supply Cord and Grounding Requirements

Details GFCI usage and proper grounding.

Loading and Initial Setup

Loading Change Tubes

Steps to fill coin tubes for proper operation.

Loading Product

Information on how the vender is prepared for vending packages.

Initial Loading

Ensuring columns are set for proper package vending.

Programming Vender Settings

Setting the Vender Type

Guide to configuring the vender's model and package type.

SBC Programming Method

Normal Mode Operation

Describes the vender's state when not in service mode.

Service Mode Navigation

Instructions for accessing and navigating the service menu.

Front Panel Programming

Historical Data (HD)

Accessing accounting data, sales totals, and vend counts.

Resettable Data (RD)

Viewing and resetting accounting data since the last reset.

Set Price (S-P)

Procedure for programming vend prices for selections.

Cash Settings (C-S)

Configuring credit handling and cash options.

Cash Settings Menu

Coin Fill Mech (C-F)

Function to count loaded coins in the coin mech.

Coin Dump (C-D)

Function to dump coins from the coin mechanism.

Coin Rules (CR)

Setting exact change condition on/off.

Escrow Options (ESC)

Configuration of four different escrow settings.

User Menu Options

Multi Vend (MV)

Allows credit retention for subsequent vends.

Space to Sales (STS)

Configuring space-to-sales conditions for selections.

Column Configuration (CL)

Setting column depth, package type, and vend angles.

Column Configuration Details

Package Type and Depth

Setting product depth and type for columns.

Vend Angle Configuration

Adjusting vend angles for custom package types.

Time Settings

Configuring year, month, day, hour/minute.

Time and Language Settings

Daylight Savings Time (DST)

Setting DST rules for different regions.

Language Selection (LANG)

Choosing the language for sales mode messages.

Electronic Counter and Limited Access

Electronic Counter (ECNT)

Accessing sales data via a four-button code.

Limited Access (LIM)

Programming limited access features for selections.

Limited Access on Selection (LAOS)

Setting specific times/days for access restrictions.

Limited Access Scheduling

Days of Week for Access

Setting which days of the week are affected by limited access.

Start and Stop Times (STR1/STP1)

Configuring start and stop times for period 1 access.

Start and Stop Times (STR2/STP2)

Configuring start and stop times for period 2 access.

Secondary Pricing and Environmental Controls

Secondary Pricing (S-P2)

Setting a second price for each selection.

Environmental Controls (ECTL)

Accessing energy conservation menus (Lighting, Refrigeration).

Lighting Control Settings

Lighting Schedule (DAYS)

Setting days of the week for lighting control.

Lighting Start and Stop Times

Configuring start and stop times for lighting routines.

Enable Lighting Control (ENAB)

Activating or deactivating the lighting routine.

Refrigeration Control Settings

Temperature Settings (TEMP)

Setting average product temperature for pull down/recovery.

Temperature Units (C-F)

Selecting Celsius or Fahrenheit for temperature display.

Display Temperature (DSP)

Enabling temperature display with sales messages.

Temperature Schedule (DAYS)

Setting days of week for temperature routine.

Refrigeration and Free Vend Settings

Storage Temperature Settings (S-T)

Setting the temperature for product storage.

Storage Enabled (S-E)

Enabling or disabling the storage temperature setting.

Free Vend Enable (ENAB)

Allowing the free vend option to go into effect.

Override, Sales Message, and Diagnostics

Override Function (OVER)

Using a key switch to override settings.

Sales Message (SSM)

Enabling the scrolling message "ICE COLD DRINK".

Recharge Function (R-CH)

Enabling the recharge card setting routine.

Diagnostics Menu (DIAG)

Systematically diagnosing vender problems.

Diagnostic Tests

Home Sensor Test (HS)

Testing the home sensor on any column motor.

Vend Sensor Test (VSNS)

Testing the vend sensor in the machine.

Motor Test (MT)

Running any motor in the stack for testing.

Coin Mech Test (CM)

Checking coin mech, chute, and payout systems.

Note Acceptor Test (NA)

Testing the note acceptor function.

Display Test (DSP)

Illuminating display segments and lights.

Relay and Motor Diagnostics

Relay Testing (RLY)

Testing compressor, fan, and light relays.

Jog Motor Function (JOG)

Jogging column motors in clockwise or counter-clockwise directions.

Prime Column Function (PRM)

Priming product columns.

Auto Test Function (AUTO)

Self-test for SBC components (manufacturing use).

General Maintenance Procedures

Power System Maintenance

Electrical connection and GFCI testing procedures.

Cleaning Guidelines

Instructions for cleaning the sign face and overall unit.

Cabinet Cleaning

How to wash and wax the vender cabinet.

Drain Pan, Tube, and Hose Maintenance

Ensuring proper alignment and flow of condensate.

Refrigeration Condenser Cleaning

Procedures for removing dirt and lint build-up.

Coin Acceptor Maintenance

Following manufacturer's cleaning instructions.

Vender Lubrication Schedule

Recommended lubrication points and frequency.

SBC Software Update Procedure

EPROM Removal and Handling

Procedures for safely removing and handling EPROMs.

Automatic Reprogramming

Steps for updating software via automatic update.

Manual Reprogramming

Steps for manually updating SBC software.

Major Component Descriptions

Electrical Components

Details of transformer, fuse, relay, choke, and power switch.

Refrigeration Components

Specifications for compressor, relays, fans, etc.

SBC Control Board Identification

SBC Control Board Connectors

Identifies P and J connectors on the SBC.

Troubleshooting Flowcharts

All Coins Rejected

Diagnostic steps when coins are not accepted.

Bill Acceptance Troubleshooting

All Bills Rejected

Diagnostic steps when bills are not accepted.

Change Dispensing Issues

Incorrect Change Dispensed

Troubleshooting steps for incorrect change.

Vending Failures

Selection Will Not Vend

Steps to diagnose why a selection fails to vend.

Refrigeration System Troubleshooting

Ice or Frost on Evaporator

Diagnosing frost buildup on the evaporator.

Compressor Runs Continuously

Steps to address a continuously running compressor.

Compressor Troubleshooting

Compressor Will Not Start

Diagnosing why the compressor fails to start.

Cooling System Troubleshooting

Machine Not Cooling

Diagnosing issues related to insufficient cooling.

Control Interface Troubleshooting

Cannot Enter Menu or Diagnostics

Steps to troubleshoot access to menus.

Lighting System Troubleshooting

Lights Are Not On

Diagnosing why the internal lights are not functioning.

Motor Operation Troubleshooting

Motors Run When Door Closed

Diagnosing motors running with the main door shut.

Product Stock Troubleshooting

Sold Out Indication

Troubleshooting when vender indicates sold out with product present.

Display Troubleshooting

Display Is Dead

Steps to diagnose a non-functional display.

Display Readability Issues

Cannot Read the Display

Steps to troubleshoot unreadable display segments.

Wiring Diagrams and Schematics

10 Select / 10 Column Wiring

Diagram for the 10 select/10 column configuration.

Refrigeration Circuit Diagrams

New Refrigeration Circuit

Effective run# 6917 refrigeration circuit diagram.

Parts List - Main Door Exterior

Dr Pepper V4 Graphics

Parts list for exterior variations.

Dr Pepper SL5 Graphics

Parts list for exterior variations.

Chameleon Graphics

Parts list for exterior variations.

Dual Display Graphics

Parts list for exterior variations.

Generic Round / Magnum Circular

Parts list for exterior variations.

Exterior Parts Catalog (DN504P/DN720P)

Detailed parts for DN models.

Exterior Miscellaneous Hardware

Fasteners and labels.

Parts List - Main Door Interior (A)

Dual Display Variant View

Illustrated parts.

DP SL5 Variant View

Illustrated parts.

Chameleon Variant View

Illustrated parts.

Parts List - Main Door Interior (B)

Parts List - Select Panel

Parts List - T-8 Lighting

Parts List - Electronic Components

Main Control Board (SBC) Illustration

Illustrated SBC and components.

Electronic Components Catalog

SBC board and peripheral parts.

Parts List - Inner Door Assembly

Parts List - Harnessing

SBC Harness Parts Catalog

Detailed harness parts.

Parts List - Power Distribution

Parts List - Cabinet and Vend Mechanism (Section 1)

Parts List - Cabinet and Vend Mechanism (Section 2)

Parts List - Chute Assembly

Chute Assembly Illustration

Illustrated parts.

Parts List - Evaporator Fan Assembly

Parts List - Refrigeration System

Refrigeration System Illustration

Illustrated components.

Parts List - Screws and Nuts

Screw Illustrations

Visual guide to screws.

Parts List - Washers, Bolts, and Misc. Hardware

Hardware Illustrations

Visual guide to hardware.

Parts List - Miscellaneous Labels

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