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Crane BevMAX Refresh 4 5800-4 User Manual

Crane BevMAX Refresh 4 5800-4
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Table of Contents

Questions and Answers:

Crane BevMAX Refresh 4 5800-4 Specifications

General IconGeneral
BrandCrane
ModelBevMAX Refresh 4 5800-4
CategoryVending machines
LanguageEnglish

Summary

Cautions & Warnings

High Voltage Warning

Electrical hazard warning for dangerous voltage.

Entanglement Hazard Warning

Warning about moving machinery and entanglement risks.

R290 Refrigerant Safety Warnings

Specific safety protocols for R290 refrigerant.

General Information

Vender Safety Precautions

Safety guidelines for operating and servicing the vender.

Product Identification

Information on identifying the vender model and serial number.

CE Mark & IIA Declaration

Documentation regarding regulatory compliance.

Physical Characteristics

Detailed measurements and specifications of the vender.

Installation & Setup

Receiving Inspection

Procedures for inspecting the vender upon delivery.

Unpacking the Vender

Steps for safely removing packaging materials.

Electrical Power Requirements

Guidelines for electrical power needs and specifications.

Power Supply Cord and Grounding Requirements

Guidelines for power cord connection and grounding.

Prior to Initial Power Up

Steps to perform before applying power for the first time.

Placing the Vender on Location

Instructions for positioning the vender in its operating environment.

Acceptable Ambient Operating Temperature Range

Specifies the ideal environmental conditions for operation.

Level the Vender

Procedure to ensure the vender is stable and properly aligned.

Locate the Vender

Guidance on proper placement for ventilation and access.

Installing Price Labels

How to apply pricing information to selections.

Installing Product ID Cards

Process for inserting product identification labels.

Coin Changers & Other Accessories

Information on compatible payment accessories.

Setting the Temperature Control

How to adjust the internal temperature settings.

Loading the Vender

Instructions for stocking products into the vender.

Loading Coin Changer Tubes

Guide to filling coin tubes for the changer.

R290 Service Notes

Specific information for servicing units with R290 refrigerant.

Technician Work Process in the Event of a Refrigerant Leak

Step-by-step procedure for refrigerant leaks.

Components

Power Supply 24V 150W

Details of the main power supply unit.

Power AC Distribution Box

Description of the AC power distribution hub.

Vending Machine Controller & Peripherals

Cabinet Control Environmental Board

Function of the board managing environment controls.

Cabinet Control X Motor Board

Board controlling horizontal (X-axis) movement.

Cabinet Control Y Motor Board

Board controlling vertical (Y-axis) movement.

Cabinet Control Port Board

Board managing the delivery port operations.

Cabinet Control Cup Board

Board for cup delivery mechanism and sensors.

Keypad

Interface for user selections and programming.

Digital Display

Screen for displaying information to users and technicians.

Delivery Port Assembly

Mechanism for product delivery and vend cancellation.

Shelf / Tray Assembly

Components holding and organizing products for vending.

Double Gate Assembly

Mechanism controlling product release and kicker.

Slide/Pusher Assembly

Component ensuring smooth product progression in columns.

Delivery (Picker) Cup Assembly

Assembly that retrieves and delivers products.

X Axis

Horizontal movement system for product retrieval.

Y AXIS

Vertical movement system for product retrieval.

Belt Tension Adjustment Components

Parts for adjusting belt tension in the mechanism.

Refrigeration System

Overview of the cooling system components.

Refrigeration Deck Clamp Assembly

Secures the refrigeration unit to the base plate.

Coca-Cola Programming

Wiring Notes

Information regarding the machine's electrical wiring.

General Information (Programming)

Introduction to programming procedures.

Normal Mode

Vender operation mode for consumers.

Service Mode

Mode for programming, testing, and servicing.

External Menu Mode

Access to information with the service door closed.

Initial Programming

Overview of the vender's initial setup.

Service Mode - Error Routine

Accessing and clearing error codes.

Vend Mechanism Error Codes

Error codes related to the vend mechanism.

Control System Error Codes

Error codes for the machine's control system.

Changer Error Codes

Error codes related to the coin changer.

Bill Validator Error Codes

Error codes for the bill acceptor.

Card Reader Error Codes

Error codes for the card reader.

Select/Display Error

Errors related to selection display.

Refrigeration Error Codes

Error codes for the refrigeration system.

Cabinet Control Errors

Error codes for cabinet control boards.

Tube Fill Routine

Procedure for counting and loading coins.

Test Modes

Diagnostic routines for testing vender functions.

Test Vend

Testing the vending mechanism for each selection.

Test Sel Switch

Testing individual selection switches.

Test Display

Testing all segments of the display.

Test Relays

Testing compressor, fan, and light relays.

Password Entry

Accessing protected routines with a password.

Price Program - Price Setting Routine

Configuring product prices for vending.

Single Price Price Setting

Setting a uniform price for all selections.

Multiprice Price Setting

Setting individual prices for each selection.

Config Switches - Machine Configuration

Adjusting core machine settings and options.

Preview Password Routine

Viewing sales data without opening the door.

Time Programming

Setting the internal clock and date.

Refrigeration Routine

Controlling refrigeration operations.

Set Point Control Routine

Setting the target temperature for cooling.

POS Temperature Display Enable Routine

Enabling temperature display on the POS screen.

Select Block 1 Routine

Blocking specific selections during certain times.

Enable Blocking

Enabling or disabling selection blocking.

Start Selection Blocking Routine

Setting the start time for selection blocking.

Day of Week Start Setting

Setting days of the week for blocking.

Start Hour and Minute Setting

Setting the start time (hour/minute).

Stop Selection Blocking Routine

Setting the end time for selection blocking.

Selection to Be Affected By Blocking

Choosing which selections to block.

Lighting / P.O.S. Display Control

Controlling lights and display during blocking.

Select Block 2 Routine

Second set of time-based selection blocking.

Major Component Description

AC Distribution Box

Detailed description of the AC distribution box.

Power Supply 24V 150W

Detailed description of the power supply.

Service Door Switches

Description of switches on the service door.

General Maintenance

Power

Electrical power connection and safety.

Cleaning

Procedures for cleaning the vender.

Glass Door

Cleaning instructions for the glass door.

Trays / Tray Inserts

Cleaning instructions for trays and inserts.

Door Lighting

Maintenance of the LED lighting system.

Slide/Pusher Assembly

Maintenance of the slide/pusher mechanism.

Cabinet

Cleaning and care of the vender cabinet.

Drain Pan, Drain Tube, and Drain Pan Soakers

Maintenance of the drainage system.

Refrigeration Condenser

Cleaning the refrigeration condenser.

New VMC Installation

VMC Software Update Procedure

Steps to update the VMC software via USB.

VMC Connections Overview

Mapping of VMC connectors to their functions.

Troubleshooting Diagnostics

VMC Diagnostic Lights

Understanding the VMC's diagnostic indicator lights.

Cabinet Control Board Status Lights

Interpreting status lights on peripheral boards.

No Power to the Vender

Troubleshooting steps for no power issues.

No Vertical and Horizontal Movement

Diagnosing issues with X/Y axis movement.

Picker Error

Troubleshooting errors related to the product picker.

Port Error

Diagnosing and resolving port assembly errors.

No Vertical (Y) Movement

Steps to resolve issues with vertical movement.

Still no Y movement?

Further checks for Y-axis movement problems.

No Horizontal (X) Movement

Steps to resolve issues with horizontal movement.

Cup Picker/Plunger Not Cycling

Troubleshooting why the picker won't eject items.

Port Door Not Opening/Closing

Diagnosing issues with the port door operation.

Port Door Stays Open, Display says “Please Remove Product”

Resolving issues where the port door remains open.

Port Door Stays Open (cont.)

Further troubleshooting for the port door remaining open.

Troubleshooting Tables

Coin Acceptance Issues

Table listing coin acceptance problems and fixes.

Bill Acceptance Issues

Table listing bill acceptance problems and fixes.

VMC Issues

Table listing VMC-related problems and fixes.

Troubleshooting Flow Charts

All Coins Are Rejected

Flowchart for diagnosing coin rejection issues.

All Bills Are Rejected

Flowchart for diagnosing bill rejection issues.

Incorrect Change Dispensed

Flowchart for incorrect change dispensing issues.

Selection Will Not Vend

Flowchart for diagnosing vending failures.

Refrigeration Troubleshooting

Ice / Frost on Evaporator

Flowchart for ice/frost on evaporator issues.

Condensate on Outside of Product Door

Flowchart for condensate on the product door.

Compressor Will Not Stop

Flowchart for compressor not stopping.

Compressor Will Not Start

Flowchart for compressor not starting.

Machine Not Cooling

Flowchart for cooling system failures.

System Diagrams

Block Diagram Overview

Visual representation of system components and connections.

Door Electronics Diagram

Wiring diagram for door components and VMC interface.

AC Distribution Box Diagram

Wiring diagram for AC distribution box and related components.

Port Assembly Electronics Diagram

Wiring diagram for the port assembly.

XY Mechanism Electronics Diagram

Wiring diagram for the XY movement and delivery system.

Sequence of Operation

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