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Crown Boiler BWC070 - User Manual

Crown Boiler BWC070
110 pages
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BWC Series


INSTALLATION INSTRUCTIONS


BWC070
BWC090
BWC120
BWC151
: Improper installation, adjustment, alteration,
service or maintenance can cause property damage, injury,
or loss of life. For assistance or additional information, con-
sult a qualied installer, service agency or the gas supplier.
This boiler requires a special venting system. Read these
instructions carefully before installing.
D ESIGNED TO L EAD


Manufacturer of Hydronic Heating Products
P.O. Box 14818 3633 I. Street
Philadelphia, PA 19134
www.crownboiler.com

Table of Contents

Other manuals for Crown Boiler BWC070

Questions and Answers

  • R
    Rhonda MillerSep 9, 2025
    What does error code U.125 mean on Crown Boiler?
    • P
      Peggy ValenciaSep 9, 2025
      If the display reads “U.125” continuously and the fan is running on your Crown Boiler, it indicates a defective AT250 transformer. Check the “F3” fuse in the MCBA (see Figure 13.2 for location) and replace it with the provided 4A slow-blow fuse if it's blown.
  • C
    Christopher KellyAug 23, 2025
    What causes a blank display panel but running fan on Crown Boiler?
    • X
      xmcintoshAug 23, 2025
      If the display panel on your Crown Boiler is blank but the fan is running, it could be due to a loose 120VAC connection in the wiring between the boiler J-Box and the MCBA. Also, check the “F1” fuse in the MCBA (see Figure 13.2 for location) and replace it with the provided 5A fuse if it's blown.
  • T
    Tamara GonzalezAug 25, 2025
    What causes an open pressure switch circuit in Crown Boiler?
    • K
      Kevin SantosAug 25, 2025
      An open pressure switch circuit in a Crown Boiler can be caused by several factors: a blockage in the intake or vent system, a blocked or leaking pressure switch tubing, a heat exchanger or burner blockage, terminals exposed to high winds, or a blockage in the condensate trap above the vent.
  • A
    Amanda KellyAug 27, 2025
    What does power failure after lockout mean for Crown Boiler?
    • S
      Samuel SanchezAug 27, 2025
      If a power failure occurs after a lockout on your Crown Boiler, it suggests that another error occurred before the power was interrupted. To address this, reset the control and observe if the hard lockout reoccurs.
  • S
    Stacey MilesAug 27, 2025
    Why Crown Boiler fires but display is blank?
    • D
      Daniel GonzalesAug 28, 2025
      If your Crown Boiler fires but the display panel remains blank, this could be due to a loose ribbon cable or a defective display.
  • M
    mark00Aug 29, 2025
    Why is the return sensor temperature higher than the supply on Crown Boiler?
    • S
      Sylvia HaysAug 29, 2025
      If the MCBA (Main Control Board Assembly) in your Crown Boiler is reading a return sensor temperature higher than the supply sensor temperature, it could be due to reversed flow through the boiler, lack of boiler water flow, reversed sensor wiring, or a defective supply or return sensor. Verify the correct piping and pump orientation and ensure the system is purged of air with appropriate valves open to resolve the issue.
  • K
    kyle72Sep 18, 2025
    What causes an open return water temperature sensor circuit on Crown Boiler?
    • J
      Jonathan WoodardSep 18, 2025
      If the return water temperature sensor circuit is open on your Crown Boiler, it could be due to loose or miswired return sensor wiring or a defective return sensor.
  • M
    mercadobrookeSep 19, 2025
    What causes an open flue gas temperature sensor circuit on Crown Boiler?
    • J
      Jared HinesSep 22, 2025
      If the flue gas temperature sensor circuit is open on your Crown Boiler, it could be due to loose or miswired flue temp sensor wiring or a defective flue temp sensor.
  • G
    georgeconnerSep 8, 2025
    Why blower is not running or fan speed signal not detected on Crown Boiler?
    • M
      martinpriceSep 8, 2025
      If the blower is not running when it should, or the fan speed signal is not being detected by the MCBA in your Crown Boiler, it could be due to a loose connection in the 120 VAC fan wiring, a loose or miswired fan speed harness, or a defective fan.
  • A
    Alejandro MillerSep 4, 2025
    Why Crown Boiler fan is not achieving set point speed?
    • J
      Jennifer TaylorSep 4, 2025
      If the fan on your Crown Boiler is not achieving the set point speed, it may be due to a loose or incorrect fan speed control connection or a defective fan.

Summary

Product Description

Specifications

Before Installing

Locating the Boiler

Mounting The Boiler

Wall Mounting

Instructions and procedures for securely mounting the boiler to a wall.

Floor Mounting

Guidance on using an optional pedestal kit for floor installation.

Air for Ventilation

Venting

Vent System Design

Details on approved vent system types, lengths, and components.

Concentric Venting Assembly

Step-by-step guide for assembling concentric vent systems.

Stainless Steel Venting Assembly

Instructions for installing approved stainless steel venting systems.

Condensate Trap and Drain Line

Procedures for installing and maintaining the condensate trap and drain.

Gas Piping

System Piping

General System Piping Precautions

Important safety and material considerations for system piping.

System Design

Methods and requirements for designing the hydronic system for proper flow.

Standard Piping Installation Requirements

Essential requirements for installing boiler piping, including relief valve.

Piping for Special Situations

Guidance for piping in systems with oxygen, chillers, or air handlers.

Wiring

Low Voltage Connections

Wiring instructions for thermostats, sensors, and auxiliary limits.

Start-up and Checkout

Operation

General Information

Overview of the Sola control, boiler functions, and pump management.

Configuring the Control

Steps for setting up the boiler control for the specific system.

Changing Settings

How to adjust temperature setpoints and manual fire modes.

Enter Service Contact Information

Procedure to input service contact details into the control.

Boiler Status Screens

Comprehensive guide to understanding boiler status displays and indicators.

Service and Maintenance

Troubleshooting

Using the Diagnostics Menu

How to navigate the diagnostics menu to identify and resolve faults.

Troubleshooting when the Display is Blank

Flowchart and steps to diagnose and fix a blank or unreadable display.

Parts

APPENDIX A

Optional Method for Retrofitting BWC Boilers into Existing Circulator Zone Systems

Alternative piping method for integrating BWC boilers into existing zone systems.

Appendix B: Special Requirements For Side-Wall Vented Appliances In The Commonwealth of Massachusetts

Installation of Carbon Monoxide Detectors

Requirements for CO detector installation in Massachusetts for side-wall vented units.

Approved Carbon Monoxide Detectors

Specifications for approved carbon monoxide detectors.

Signage Requirements

Requirements for signage near horizontal exhaust vent terminals.

Installation Inspection

Inspector's role in verifying CO detectors and signage compliance.

Manufacturer Requirements for Venting Systems

Manufacturer's responsibilities for providing venting system instructions and parts.

Crown Boiler BWC070 Specifications

General IconGeneral
ModelBWC070
TypeWater Boiler
Input (BTU/hr)70, 000
Output (BTU/hr)56, 000
Vent Diameter (inches)4
Weight (lbs)150
Fuel TypeNatural Gas

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