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Cub Cadet 190-302 User Manual

Cub Cadet 190-302
256 pages
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Table of Contents

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Cub Cadet 190-302 Specifications

General IconGeneral
Cylinders1
Blades2
Cutting Height1.5 - 4 inches
Cutting Height Positions6
Deck MaterialSteel

Summary

SECTION 1 GENERAL INFORMATION AND MANUAL USAGE

1-1. SAFETY PRECAUTIONS.

Refer to Safety Summary and observe all WARNINGS and CAUTIONS when servicing tractors.

1-3. REFERENCE DATA.

Contains specifications for each tractor model in Tables 1-2 through 1-8.

1-5.1 Dealer Preparation.

Checklist of recommended procedures for pre-delivery setup of tractors.

1-5.2 Preventive Maintenance.

Maintenance schedules and lubrication guides found in Section 5.

1-5.3 Troubleshooting.

Section 4 contains troubleshooting and testing info for tractor systems and components.

1-5.4 Corrective Maintenance.

Instructions to identify and correct problems contained in Section 5.

SECTION 2 DEALER PREPARATION

2-1. GENERAL.

Manual covers Series 2000 tractors; checks for preparation process and lubrication guides.

2-2. BATTERY ACTIVATION.

Proper battery activation affects its life and performance. Follow steps to avoid premature failure.

SECTION 3 PREVENTIVE MAINTENANCE

3-1. GENERAL.

Provides basic preventive maintenance and specific lubrication information for Series 2000 tractors.

3-2. LUBRICATION GUIDE

Guide to ensure all lubrication fittings are installed and functioning correctly.

SECTION 4 TROUBLESHOOTING AND TESTING

4-1. GENERAL.

Overview of troubleshooting and testing for Series 2000 tractor systems and components.

4-2. TROUBLESHOOTING.

Refer to Table 4-1 for basic description matching the problem experienced.

SECTION 5 CORRECTIVE MAINTENANCE

5-1. GENERAL.

Provides information on the proper adjustment of various components for Series 2000 tractors.

5-2. SECTION USE.

Explains how corrective maintenance is presented: Removal, Disassembly, Inspection, Repair, Reassembly, Installation.

5-3.5 Repair.

Procedures for deburring and dressing damaged threads.

5-3.6 Reassembly.

Steps for reassembling the hood and grille components.

5-3.7 Installation.

Steps for installing the hood and grille assembly.

5-4. BATTERY AND ELECTRICAL COMPONENTS (Models 2130, 2135, 2140, 2145 AND 2185).

Covers removal, disassembly, inspection, repair, reassembly, and installation of battery and electrical components.

5-5. PTO CLUTCH (Models 2130, 2135, 2140, AND 2145).

Covers general information, removal, inspection, repair, reassembly, and installation of the PTO clutch.

5-5.1 General.

References Section 4 for electrical troubleshooting of the PTO clutch.

5-5.5 Repair.

Procedures for deburring and dressing damaged threads.

5-5.6 Reassembly.

Steps for reassembling the PTO clutch assembly.

5-5.7 Installation.

Steps for installing the PTO clutch assembly.

5-6. FRONT WHEELS (All Models).

Covers general information, removal, disassembly, inspection, repair, reassembly, and installation of front wheels.

5-6.5 Repair.

Procedures for repairing minor surface damage or corrosion.

5-6.6 Reassembly.

Steps for reassembling the front wheel assembly.

5-6.7 Installation.

Steps for installing the front rim and assembly.

5-7. REAR WHEELS (All Models).

Covers general information, removal, disassembly, inspection, repair, reassembly, and installation of rear wheels.

5-7.5 Repair.

Procedures for deburring and dressing damaged threads.

5-7.6 Reassembly.

Steps for reassembling the tire and rim assembly.

5-7.7 Installation.

Steps for installing the steering housing.

5-11. SEAT AND SEAT SUPPORT ASSEMBLY (All Models).

Covers general, removal, disassembly, inspection, repair, reassembly, and installation of seat assembly.

5-11.5 Repair.

Procedures for deburring and dressing damaged threads.

5-11.6 Reassembly.

Steps for reassembling the seat switch and seat pan.

5-11.7 Installation.

Steps for installing compression springs.

5-12. FENDER AND RUNNING BOARD (Models 2130, 2135, 2140, and 2145).

Covers general, removal, disassembly, inspection, repair, reassembly, and installation of fender and running board.

5-12.5 Repair.

Procedures for deburring and dressing damaged threads.

5-12.6 Reassembly.

Recommendation for installing seat pivot brackets before fender installation.

5-12.7 Installation.

Steps for installing the RH and LH seat pivot brackets.

5-13. DASH PANEL, BULKHEAD, AND ENGINE CONTROLS (All Models).

Covers general, removal, disassembly, inspection, repair, reassembly, and installation of dash panel, bulkhead, controls.

5-13.5 Repair.

Procedures for deburring and dressing damaged threads.

5-13.7 Installation.

Steps for installing the bulkhead.

5-15. STEERING ASSEMBLY (All Models).

Covers general, removal, disassembly, inspection, repair, reassembly, and installation of steering assembly.

5-15.5 Repair.

Procedures for deburring and dressing damaged threads.

5-15.6 Reassembly.

Steps for reassembling the tie rod assembly.

5-15.7 Installation.

Steps for installing the steering housing.

5-16. IMPLEMENT LIFT HANDLE (All Models).

Covers general, removal, disassembly, inspection, repair, reassembly, and installation of implement lift handle.

5-16.5 Repair.

Procedures for deburring and dressing damaged threads.

5-16.6 Reassembly.

Steps for reassembling the deflector assembly.

5-16.7 Installation.

Steps for installing mower support pins.

5-18. FUEL TANK (All Models).

Covers general, removal, disassembly, inspection, repair, reassembly, and installation of fuel tank.

5-18.5 Repair.

5-18.6 Reassembly.

5-18.7 Installation.

5-19. CONTROL PEDALS AND BRAKE LINKAGE (All Models).

Covers general, removal, disassembly, inspection, repair, reassembly, and installation of control pedals and brake linkage.

5-19.5 Repair.

5-19.6 Reassembly.

5-19.7 Installation.

5-20. SIX SPEED TRANSMISSION CONTROLS (Models 2130, 2140, AND 2160).

Covers general, removal, disassembly, inspection, repair, reassembly, and installation of six speed transmission controls.

5-20.1 General.

5-20.5 Repair.

5-20.6 Reassembly.

5-20.7 Installation.

5-21. HYDRO TRANSMISSION CONTROLS (Models 2135, 2145, 2165 AND 2185).

Covers general, removal, disassembly, inspection, repair, reassembly, and installation of hydro transmission controls.

5-21.5 Repair.

5-21.6 Reassembly.

5-21.7 Installation.

5-22. DRIVE LINE (Models 2130, 2140, AND 2160).

Covers general, removal, disassembly, inspection, repair, reassembly, and installation of the drive line.

5-22.5 Repair.

5-22.6 Reassembly.

5-22.7 Installation.

5-23. DRIVE LINE (Models 2135, 2145, 2165 AND 2185).

Covers general, removal, disassembly, inspection, repair, reassembly, and installation of the drive line.

5-23.5 Repair.

5-23.6 Reassembly.

5-23.7 Installation.

5-24. CLUTCH ASSEMBLY, CONTROL ARM, AND INTERLOCK LINKAGE (Models 2130, 2140, AND 2160).

Covers general, removal, disassembly, inspection, repair, reassembly, and installation of clutch assembly, control arm, and linkage.

5-24.5 Repair.

5-24.6 Reassembly.

5-29. HYDRO TRANSMISSION (Models 2135, 2145, 2165 AND 2185).

Covers general, removal, disassembly, inspection, repair, reassembly, and installation of the hydro transmission.

5-29.5 Repair.

5-29.6 Reassembly.

5-30. HYDROSTATIC TRANSMISSION (Models 2135, 2145, 2165, AND 2185).

Covers general, removal, disassembly, inspection, repair, reassembly, and installation of hydrostatic transmission.

5-30.5 Repair.

5-30.6 Reassembly.

5-30.7 Installation.

5-31. ENGINE AND MUFFLER REMOVAL (All Models).

Covers general, removal, disassembly, inspection, repair, reassembly, and installation of engine and muffler.

5-31.5 Repair.

5-31.7 Installation.

5-32. FRAME (All Models).

Covers general, removal, disassembly, inspection, repair, reassembly, and installation of the frame.

5-32.5 Repair.

5-32.7 Installation.

5-33. 38-INCH MOWER DECK (Tractor Models 2130 and 2135).

Covers general, removal, disassembly, inspection, repair, reassembly, and installation of the 38-inch mower deck.

5-33.5 Repair.

5-33.6 Reassembly.

5-34. 42-INCH MOWER DECK (Tractor Models 2140 and 2145).

Covers general, removal, disassembly, inspection, repair, reassembly, and installation of the 42-inch mower deck.

5-34.5 Repair.

5-34.6 Reassembly.

5-35. MOWER DECK SPINDLE ASSEMBLY (All Models).

Covers general, removal, disassembly, inspection, repair, reassembly, and installation of mower deck spindle assembly.

5-35.5 Repair.

5-35.6 Reassembly.

5-36. 48-INCH MOWER DECK (Model 190-301).

Covers general, removal, disassembly, inspection, repair, reassembly, and installation of the 48-inch mower deck.

5-36.5 Repair.

5-36.6 Reassembly.

5-37. MOWER DECK SPINDLE ASSEMBLY (All Models).

Covers general, removal, disassembly, inspection, repair, reassembly, and installation of mower deck spindle assembly.

5-37.5 Repair.

5-37.6 Reassembly.

SECTION 6 ADJUSTMENTS

6-1. GENERAL.

6-3. PTO CLUTCH BURNING PROCEDURE (All Models).

6-4. ADJUSTING THE PTO CLUTCH (MODELS 2160, 2165 AND 2185).

6-5. FRONT PIVOT AXLE ADJUSTMENT (All Models).

6-6. FRONT WHEEL ALIGNMENT (All Models).

6-7. ADJUSTING LIFT ASSIST SPRING TENSION (All Models).

6-8. BRAKE ADJUSTMENT — ALL MODELS

Procedure for periodically testing and adjusting the braking system.

6-9. CLUTCH ADJUSTMENT ROD — AGS SIX SPEED TRACTORS (Models 2130, 2140, and 2160).

Covers general information and adjustment of the clutch adjustment rod.

6-9.1 General.

6-10. HYDRO ADJUSTMENT ROD — HDS HYDROSTATIC TRANSMISSION (Models 2135, 2145, and 2165).

Covers general information and adjustment of the hydro adjustment rod.

6-10.1 General.

6-11. SHIFT INTERLOCK ROD ADJUSTMENT — AGS SIX SPEED TRACTORS (Models 2130, 2140, and 2160).

Covers general information and adjustment of the shift interlock rod.

6-11.1 General.

6-12. HYDRO SHIFT STOP ADJUSTMENT — HDS HYDROSTATIC TRANSMISSION (Models 2135, 2145, and 2165).

Procedure for adjusting the hydro shift stop.

6-13. NEUTRAL ADJUSTMENT — AGS SIX SPEED TRACTORS (Models 2130, 2140 and 2160).

Covers general information and adjustment of neutral for clutch assembly.

6-13.1 General.

6-14. NEUTRAL ADJUSTMENT — HDS HYDROSTATIC TRANSMISSION (Models 2135, 2145, and 2165).

Covers general information and adjustment of neutral for hydrostatic transmission.

6-14.1 General.

SECTION 7 ATTACHMENTS

7-2. 38 AND 42 INCH MULCHING ATTACHMENTS (Models 190-314 and 190-315).

7-2.2 Deck Removal From Tractor.

7-2.3 Remove Cutting Blades From Deck.

7-2.4 Assemble Mulching Baffle.

7-2.5 Mounting Mulching Baffle On Deck.

7-2.6 Installing Mulching Blades On Deck.

7-3. 42 INCH SPRING TRIP BLADE (Model 190-302).

Covers general information, tractor preparation, and blade assembly preparation for the 42-inch spring trip blade.

7-3.2 Tractor Preparation.

7-3.3 Blade Assembly Preparation.

7-3.5 Blade Adjustments.

7-4. 40 INCH SNOW THROWER ATTACHMENT (Model 190-303).

Covers general information, tractor preparation, and snow thrower assembly preparation.

7-4.2 Tractor Preparation.

7-4.3 Snow Thrower Assembly Preparation.

7-4.4 Installation.

7-4.5 Snow Thrower Maintenance.

7-5. 28 INCH REAR MOUNTED TILLER (Model 190-304).

Covers general information and tractor preparation for the 28-inch rear mounted tiller.

7-5.2 Tractor Preparation.

7-5.3 Tiller Assembly Preparation.

7-5.4 Tiller Installation.

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