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CUSHCRAFT A3S - Master Parts List; Boom Assembly Step 1

CUSHCRAFT A3S
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Place worm clamps (413) over the slotted ends of tube BA. Slide
both BB sections into BA (Figure A). Rotate them as required to align
the holes for the 2" screws (120). Place the lock washer (41) and the
hex nut (11) on the screws and tighten them. Tighten the worm
clamps. Place the plastic caps (46) on the ends of the boom assembly.
KEY PART# QTY
BA Aluminum tubing 1-5/8" x 12" (4.1 x 30.5 cm) drilled and
slotted both ends 1
BB Aluminum tubing 1-1/2" x 84" (3.8 x 213.4 cm) drilled
one end 2
EA Aluminum tubing 1-1/8" x 72" (2.9 x 182.9 cm) drilled
for U-bolt, slotted both ends. 2
EB Aluminum tubing 1-1/8" x 36" (2.9 x 91.4 cm) drilled one
end, slotted both ends 2
EC Aluminum tubing 1" x 67" (2.5 x 170.2 cm) slotted
one end 2
ED Aluminum tubing 1" x 65" (2.5 x 165.1 cm) slotted
one end 2
EE Aluminum tubing 1" x 46-1/2" (2.5 x 188.1 cm) slotted
one end 2
EF Aluminum tubing 1" x 5-1/4" (2.5 x 13.3 cm) slotted
both ends 6
EG Aluminum tubing 1/2" x 35-7/8" ( 1.3 x 91.1 cm) 6
TA 10 meter trap 6
TB 15 meter director trap 2
TC 15 meter driv. & refl. trap 4
11 010011 #8-32 hex nut 6
33 190033 Backing plate 2
41 011941 #8 split lock washer 6
#1 - BOOM ASSEMBLY
MASTER PARTS LIST
BA
BB
BB
413
413
2
11
41
BA
BB
BB
120
413
120
413
11
41
46
46
FIGURE
A
KEY PART# QTY
46 050046 1-1/2" (3.8 cm) black plastic cap 2
53 050053 1/2" (1.3 cm) black plastic cap 6
58 173658 3-1/2" (8.9 cm) V-block 2
63 170063 2" (5.1 cm) V-block 2
84 010084 1/4" (.6 cm) lock washer 6
85 010085 1/4" (.6 cm) hex nut 6
96 122096 10" (25.4 cm) fiberglass insulator 1
118 010118 5/16" (.8 cm) hex nut 8
119 010119 5/16" (.8 cm) lock washer 8
120 010120 #8-32 x 2" (5.1 cm) machine screw 2
123 010123 #8-32 x 1-1/2" (3.8 cm) machine screw 2
143 190143 1-1/8" (2.9 cm) aluminum bracket 3
326 290326 Danger label 1
402 010402 1-1/2" x 3-3/4" (3.8 x 9.6 cm) U-bolt 3
403 010403 1-5/8" (4.1 cm) U-bolt 2
404 010404 2-1/8" x 3" (5.4 x 7.6 cm) 2
409 030409 11/16" (1.7 cm) worm clamp 6
410 030410 1" (2.5 cm) worm clamp 18
411 030411 1-1/8" (2.9 cm) worm clamp 8
413 030413 1-5/8" (4.1 cm) worm clamp 2
453 100453 Terminal 2
919 190919 6" x 6" (15.2 x 15.2cm) mounting plate 1
KEY P/N DISPLAY DESC SIZE QTY
BA ALUM 1-5/8" x 12" 1
TUBE (4.1 x 30.5 cm)
BB ALUM 1-1/2" x 84" 2
TUBE (3.8 x 213.4 cm)
46 050046 PLASTIC 1-1/2" 2
CAP (3.8 cm)
11 010011 HEX 8-32 2
NUT
41 011941 SPLIT LOCK #8 2
WASHER
120 010120 MACHINE 8-32 x 2" 2
SCREW (5.1 cm)
413 030413 WORM 1-5/8" 2
CLAMP (4.1 cm)
A3S