Cushman COMMANDER 2100

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Page iv

Owner’s Manual and Service Guide

TABLE OF CONTENTS

WHEELS AND TIRES ...................................................................................................................................... 12

Tire Repair ........................................................................................................................................... 12

Wheel Installation ................................................................................................................................. 12

Fig. 15 Wheel Installation ....................................................................................................... 13

LIGHT BULB REPLACEMENT ......................................................................................................................... 13

Fig. 16 Headlight and Turn Signal Bulb Replacement ........................................................... 13

Fig. 17 Tail and Brake Light Bulb Replacement ..................................................................... 13

FUSE REPLACEMENT .................................................................................................................................... 13

TRANSPORTING VEHICLE ....................................................................................................13

TOWING ........................................................................................................................................................... 13

HAULING .......................................................................................................................................................... 13

SERVICE AND MAINTENANCE ..............................................................................................14

SERIAL NUMBER PLATE AND LOCATION .................................................................................................... 15

Fig. 18 Serial Number Plate and Location ............................................................................. 15

PERIODIC SERVICE SCHEDULE .................................................................................................................. 16

Fig. 19 Periodic Service Schedule ......................................................................................... 16

TIRE INSPECTION ........................................................................................................................................... 17

BRAKES ........................................................................................................................................................... 17

Periodic Brake Test for Mechanical Brakes ......................................................................................... 17

Fig. 20 Typical Brake Performance Test ................................................................................ 18

HYDRAULIC FRONT DISC BRAKES ............................................................................................................... 18

REAR AXLE ...................................................................................................................................................... 18

Checking the Lubricant Level ............................................................................................................... 18

LUBRICATION .................................................................................................................................................. 18

Fig. 21 Add, Check and Drain Axle Lubricant ........................................................................ 19

Fig. 22 Lubrication Points ....................................................................................................... 19

PDS SYSTEM TEST ......................................................................................................................................... 19

HARDWARE ..................................................................................................................................................... 19

CAPACITIES AND REPLACEMENT PARTS ................................................................................................... 19

Fig. 23 Capacities and Replacement Parts ............................................................................ 19

BATTERIES AND CHARGING ................................................................................................19

SAFETY ............................................................................................................................................................ 19

Fig. 24 Torque Specifications and Bolt Grades ...................................................................... 20

BATTERY ......................................................................................................................................................... 20

BATTERY MAINTENANCE .............................................................................................................................. 21

At Each Charging Cycle ....................................................................................................................... 21

Monthly ................................................................................................................................................. 21

Electrolyte Level and Water ................................................................................................................. 21

Fig. 25 Correct Electrolyte Level ............................................................................................ 21

Fig. 26 Water Purity Table ..................................................................................................... 22

Fig. 27 Automatic Watering Gun ............................................................................................ 22

Battery Cleaning ................................................................................................................................... 22

Battery Replacement ............................................................................................................................ 23

Fig. 28 Preparing Acid Neutralizing Solution .......................................................................... 23

Fig. 29 36V Battery Connections ........................................................................................... 23

Fig. 30 48V Battery Connections ........................................................................................... 23

Prolonged Storage ............................................................................................................................... 24

BATTERY CHARGING ..................................................................................................................................... 24

Fig. 31 Freezing Point of Electrolyte ...................................................................................... 24

AC Voltage ........................................................................................................................................... 25

TROUBLESHOOTING ...................................................................................................................................... 25

Hydrometer .......................................................................................................................................... 25

Fig. 32 Hydrometer ................................................................................................................ 26

Using A Hydrometer ............................................................................................................................. 26

Fig. 33 Hydrometer Temperature Correction ......................................................................... 26

GENERAL SPECIFICATIONS .................................................................................................27

COMMANDER™ 280 ....................................................................................................................................... 28

COMMANDER™ 2100 ..................................................................................................................................... 29

Fig. 34 Vehicle Dimensions ....................................................................................................30