Need help?Do you have a question about the Cushman HAULER 800 2012 and is the answer not in the manual?
General| Brand | Cushman |
|---|---|
| Model | HAULER 800 2012 |
| Category | Utility Vehicle |
| Language | English |
Explains the meaning of NOTICE, CAUTION, WARNING, and DANGER symbols used in the manual.
Details on battery storage, self-discharge, and disposal guidelines.
General safety advice for vehicle operation, maintenance, and modifications.
Essential "ALWAYS" practices for safe vehicle operation and maintenance.
Warnings and instructions for towing and hauling the vehicle.
Safety warnings and general advice before servicing electric vehicles.
Overview of routine maintenance tasks, rear axle, brakes, and tires.
Information on hardware grades and torque specifications for assembly.
Schedule outlining maintenance checks, adjustments, and replacements at intervals.
Explains warning symbols and provides important safety warnings before servicing.
Procedures and warnings for battery removal/installation and safely lifting the vehicle.
Procedures for replacing body components, including pop rivets.
Recommendations for painting, minor scratches, larger scratches, and panel repair.
Warnings and procedures for tire service, including inflation and removal.
Procedure for installing wheels, including torque specifications and sequence.
Routine maintenance and inspection for front suspension, steering, and wheel bearings.
Procedures for wheel bearing adjustment, alignment, and component replacements.
Procedures for rack ball joint, tie rod, bellows, pinion seal, and steering wheel replacement.
General info on the TCT system, performance options, and diagnostics.
System operation, pedal box, speed sensor, and controller descriptions.
Procedures for testing battery voltage, continuity, and understanding fault codes.
Procedures for replacing the controller and solenoid, including wiring.
Procedures for removing, installing, and wiring the motor.
Procedures for replacing motor bearings and brushes.
Procedures for removing, installing, and wiring the motor.
Procedures for replacing motor bearings, field coils, and brushes.
Warnings for battery work, maintenance, cleaning, and replacement.
Procedures for prolonged storage, battery charging, and hydrometer use.
Using a DVOM and general troubleshooting approach for electrical circuits.
Accessory, main harness, and 48V wiring diagrams; power supply checks.
General description of rear drum brakes and how service/parking brakes work.
Flowcharts, tables, and inspection procedures for identifying brake issues.
Procedures for adjusting brake pedal free travel and related maintenance.
Procedures for replacing brake shoes, backing plates, cables, equalizer, and compensator.
Overview of front disc brakes and master cylinder replacement.
Procedure for bleeding the hydraulic brake system.
Description and installation instructions for the portable battery charger.
Understanding charger operation, LED indicators, and maintenance instructions.
Procedures for removing and installing rear shock absorbers and springs.
Checking lubricant level and general advice before rear axle disassembly.
Procedures for removing/installing axle shafts, bearings, and seals.
Procedure for replacing the axle shaft, including nut torque.
Warnings and cleaning instructions for the sun top and windshield.
Procedures for installing split and full windshields.
How to connect, navigate, and use the handheld programmer.
Details on programming options, monitoring, faults, and information.
Table of controller faults, tested conditions, and possible causes for Hauler 800.
Troubleshooting for electrical issues and accessories on the Hauler 1000.
Troubleshooting for uneven tire wear, stiff steering, and vibration.
Requirements for grounding systems, lightning protection, and safety.
Key features and detailed specifications for the Hauler 800.
Key features and detailed specifications for the Hauler 1000.
Illustrations showing vehicle dimensions and turning clearance.
General safety warnings and precautions for operating the vehicle.
General safety warnings and precautions for servicing the vehicle.
To Next Page