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Cushman Shuttle 4 User Manual

Cushman Shuttle 4
86 pages
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622016
Owner’s Guide
ISSUED JULY 2011 REVISED OCTOBER 2011

Table of Contents

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Cushman Shuttle 4 Specifications

General IconGeneral
BrandCushman
ModelShuttle 4
CategoryUtility Vehicle
LanguageEnglish

Summary

WELCOME

FOREWORD

BATTERY PROLONGED STORAGE

Guidance on storing batteries for extended periods to maintain their condition.

SAFETY

NOTICES, CAUTIONS, WARNINGS, AND DANGERS

Explanation of safety alert symbols used throughout the manual.

GENERAL

General safety precautions and considerations for vehicle operation.

GENERAL OPERATION

Safe operating practices and guidelines for vehicle use.

VENTILATION

Requirements for proper ventilation during battery charging.

LABELS AND PICTOGRAMS

Explanation of various safety labels and pictograms on the vehicle.

GENERAL SPECIFICATIONS

SHUTTLE 2 Vehicle Specifications

Detailed technical specifications for the Shuttle 2 model.

SHUTTLE 4 Vehicle Specifications

Detailed technical specifications for the Shuttle 4 model.

SHUTTLE 6 Vehicle Specifications

Detailed technical specifications for the Shuttle 6 model.

SHUTTLE 4, SHUTTLE 6 Vehicle Dimensions

Diagrams and measurements for Shuttle 4 and 6 vehicle dimensions.

SHUTTLE 2 Vehicle Dimensions

Diagrams and measurements for Shuttle 2 vehicle dimensions.

Vehicle Incline Information

Recommended maximum side tilt and ramp grade for safe operation.

Turning Clearance Diameter and Intersecting Aisle Clearence

Information on vehicle turning radius and aisle clearance requirements.

INTRODUCTION

FEATURES

Overview of vehicle features including controls, charging system, and battery compartment.

Run/Tow Switch

Explanation of the Run/Tow switch and its impact on vehicle operation.

Utility Bed

Details on the utility bed's capacity, loading, and safety precautions.

OPERATING PROCEDURES

SERIAL NUMBER LOCATION

Guide to locating vehicle serial numbers for identification and service.

BEFORE INITIAL USE

Essential checks and preparations before operating a new vehicle.

PORTABLE CHARGER INSTALLATION

Instructions for installing the portable battery charger.

Using the Charger

Guide to operating the portable battery charger.

Understanding the Charger

Explanation of charger operation and fault codes.

On-Board Charger

Information regarding the on-board charger system.

Maintenance Instructions

Guidelines for maintaining the charger system.

OPERATING THE VEHICLE

General warnings and best practices for operating the vehicle.

PERFORMANCE

Details on speed control, braking, terrain handling, and special features.

STARTING AND DRIVING PROCEDURES

Steps for starting the vehicle and driving, including on hills.

Labels and Pictograms

Explanation of vehicle labels and pictograms.

Sun Top And Windshield

Information about the sun top and windshield features.

MAINTENANCE

VEHICLE CLEANING AND CARE

Procedures for cleaning and maintaining the vehicle's exterior and interior.

COMMON SENSE OPERATION

General safe operation tips.

ENVIRONMENTAL CONCERNS

Environmental considerations during vehicle use.

REPAIR

General guidance on vehicle repair.

Lifting the Vehicle

Guidelines for safe vehicle lifting procedures.

WHEELS AND TIRES

Information related to wheels and tires.

Tire Repair

Instructions for repairing vehicle tires.

Wheel Installation

Procedures for installing vehicle wheels.

LIGHT BULB REPLACEMENT

Instructions for replacing vehicle light bulbs.

FUSE REPLACEMENT

Instructions for replacing vehicle fuses.

TRANSPORTING VEHICLE

Safety guidelines for towing or hauling the vehicle.

SERVICE AND MAINTENANCE

General information on servicing the vehicle.

ROUTINE MAINTENANCE

Overview of routine maintenance tasks.

PERIODIC BRAKE TEST FOR MECHANICAL BRAKES

Procedure for testing mechanical brake performance.

REAR AXLE

Information regarding the rear axle and its maintenance.

LUBRICATION

Guidelines for lubricating vehicle components.

SYSTEM TEST

Procedure for testing vehicle systems.

Hardware

Specifications for bolt torque and hardware grades.

PERIODIC SERVICE SCHEDULE

Schedule for regular maintenance checks and tasks.

CAPACITIES AND REPLACEMENT PARTS

List of vehicle fluid capacities and part numbers.

BATTERY CHARGING AND MAINTENANCE

Comprehensive guide to battery care, charging, and maintenance.

Battery Replacement

Instructions for replacing vehicle batteries.

Prolonged Storage

Guidelines for long-term storage of the vehicle and batteries.

AC Voltage

Information on AC voltage impact on battery charging.

Troubleshooting

General guidance for troubleshooting vehicle issues.

HYDROMETER

Introduction to using a hydrometer for battery testing.

Using A Hydrometer

Step-by-step instructions for using a hydrometer and interpreting readings.

APPENDIX A

DECLARATION OF CONFORMITY

Official declaration of the vehicle's compliance with relevant standards.

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