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General| Brand | Cushman |
|---|---|
| Model | HAULER 1200 |
| Category | Utility Vehicle |
| Language | English |
Vehicle exhaust emission compliance with EPA regulations.
General precautions and recommendations for safe vehicle operation.
Warnings against modifications affecting vehicle stability.
Pre-service safety checks and precautions.
Location of vehicle identification and manufacture date plates.
Instructions for dealing with a discharged battery.
Procedure for safely starting the vehicle on an incline.
Guidelines and warnings for towing the vehicle.
Precautions for transporting the vehicle on a trailer.
Torque values for standard and metric hardware.
Explanation of safety symbols and their meanings.
General warnings about component failures and hazardous situations.
Warnings about vehicle modifications affecting stability.
Safety precautions before performing vehicle service.
Procedure for safely lifting the front of the vehicle.
Procedure for safely lifting the rear of the vehicle.
General information regarding body components and hardware.
Procedure for replacing body components.
Steps for repairing minor scratches on body panels.
Procedure for repairing larger scratches on body panels.
Overview of the speed control system's operation.
Explanation of how the vehicle's governor functions.
Procedure to remove the accelerator cable from the governor.
Procedure to remove the accelerator cable from the pedal box.
Adjusting the accelerator pedal arm for proper function.
General information about weather protection features.
Precautions for transporting the vehicle with weather protection installed.
Information and installation of the canopy top.
Procedures and warnings for servicing wheels and tires.
Recommended tire inflation pressures for various conditions.
Methods for repairing flat tires.
Description of the vehicle's brake system.
Overview of the rear drum brake system components.
Explanation of the mechanical brake system operation.
Procedures for diagnosing and inspecting brake system faults.
Inspection of the brake pedal and linkage system.
Introduction to the front hydraulic brake system.
Overview of the front hydraulic brake system components.
Procedure for replacing the master cylinder.
Procedure for flushing the hydraulic brake system.
Procedure for checking brake fluid level and condition.
Procedure for replacing brake pads.
Overview of the rear hydraulic brake system.
Procedure for testing brake performance.
Procedure for removing and installing brake drums.
Procedures for cleaning and inspecting wheel brake components.
Description of the park brake system.
Lubrication points and recommendations for the park brake.
Procedure for replacing park brake cables.
Routine maintenance for front suspension and steering.
Inspection of wheel bearings and king pin bushings.
Procedure for replacing front shock absorbers.
Procedure for replacing the rack ball joint.
Operation of the neutral lock mechanism.
Procedure for checking the rear axle lubricant level.
Procedure for removing and disassembling axle shafts.
Procedure for replacing axle shaft seals.
General information on rear suspension components.
Procedure for removing rear shock absorbers.
Procedure for removing rear leaf springs.
Overview of the CVT system and its components.
Information about the primary and secondary clutch units.
Description of the primary clutch operation.
Procedures for powertrain maintenance.
Procedure for cleaning the air filter element.
Procedure for testing cylinder compression.
Explanation of the carburetor's four main systems.
Description of the carburetor's float system operation.
Procedure to remove the choke cable and housing.
Procedure for replacing the fuel pump.
Overview of the vehicle's electrical system circuits.
Description of the starter system operation.
Description of the generator system operation.
Procedure for testing the ignition circuit.
Procedure for removing the starter/generator.
Procedure for disassembling the starter/generator.
Procedure for replacing headlight bulbs.
Procedure for checking electrical continuity.
Procedure for testing the ignition circuit.
Detailed specifications for the Hauler 1200 model.
Overview of consistent inspection, adjustment, and lubrication.
Initial inspection and maintenance for optimal performance.
Detailed chart of maintenance intervals and tasks.
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