Cushman Haulster 84065 User Manual

Parts & Maintenance
Manual
19
17
18
13
6
5
9
15
16
7
8
10
4
3
11
1 - INCLUDES ITEMS 3 - 16
WARNING
If incorrectly used, this machine can cause severe injury. Those who use
and maintain this machine should be trained in its proper use, warned of its
dangers and should read the entire manual before attempting to set up,
operate, adjust, or service the machine.
By Jacobsen
When Performance Matters.
™
GB
Cushman
®
Haulster
™
With Four Post ROPS
84065 – Kubota
®
D1105-E3B Diesel Engine, MT
84070 – Suzuki
®
K6 Gas Engine, MT
84071 – Suzuki
®
K6 Gas Engine, AT
84072 – Suzuki
®
K6 Gas Engine, RV and Utility
4241726-Rev A

Cushman Haulster 84065 Specifications

General

Brand	Cushman
Model	Haulster 84065
Category	Utility Vehicle
Language	English

Summary

Safety Information

Operating Safety Procedures

Details critical safety rules and precautions for safe vehicle operation.

Important Safety Notes and Warnings

Highlights specific hazard warnings and safety procedures to prevent injury.

Vehicle Identification

Vehicle Identification Numbers

Describes the location and importance of the vehicle's VIN and nameplate.

Engine Identification Numbers

Details how to find and record engine serial numbers for identification.

Technical Specifications

Product Identification

Identifies different Haulster models and their configurations.

Engine Specifications

Provides detailed specifications for both Kubota diesel and Suzuki gas engines.

Vehicle Details

Lists general vehicle specifications like tires, battery, brakes, and capacity.

Gear Ratios

Details gear ratios for manual and automatic transmissions.

Weights and Dimensions

Provides key weight and dimension data for different models.

Accessories and Support Literature

Accessories and Support Literature Listing

Lists available accessories, attachments, and support literature for the vehicle.

Adjustments and General Maintenance

General Adjustment Guidelines

General guidelines and safety precautions before performing adjustments.

Engine Access Procedures

Instructions for accessing the engine compartment for service.

Front Cowl Access Procedures

Describes how to open the front cowl for access to panels and components.

Access Panels Location

Details the location and purpose of access panels under the front cowl and floorboard.

Belt and Brake Adjustments

Diesel Alternator Belt Adjustment

Instructions for inspecting and adjusting the diesel engine's alternator belt.

Gas Power Steering-Alternator Belt Adjustment

Instructions for inspecting and adjusting the gas engine's power steering and alternator belt.

Gas Governor Belt Inspection

Information on inspecting the gas engine's governor belt.

Parking Brake Cable Adjustment

Procedure for adjusting the parking brake cable tension.

Torque Specifications

Provides torque values for various fasteners used on the vehicle.

General Maintenance Procedures

General Maintenance Guidelines

General procedures and safety precautions for maintenance tasks.

Engine Maintenance Overview

Important notes on engine break-in and manufacturer manual usage.

Engine Oil Check and Change

Detailed instructions for checking, changing, and selecting the correct engine oil.

Power Steering Reservoir Check

Guidance on checking and maintaining the power steering fluid level.

Muffler and Exhaust System Maintenance

Maintenance recommendations for the muffler and exhaust system.

Engine Overheating Procedure

Step-by-step procedure for responding to engine overheating.

Cooling System and Air Filter

Cooling System Maintenance

Instructions for checking, draining, and maintaining the vehicle's cooling system.

Air Filter Cleaning and Replacement

Procedures for cleaning and replacing the air filter element.

Battery, Fuel, and Tires

Battery Maintenance and Charging

Guidelines for battery maintenance, cleaning, and safe charging.

Fuel Handling and System

Recommendations and precautions for handling and using fuel.

Tire Pressure and Maintenance

Recommended tire pressures and guide for tire removal and installation.

Vehicle Lifting and Towing

Safe Vehicle Lifting Procedures

Safe procedures and precautions for lifting the vehicle using jacks or hoists.

Vehicle Towing Guidelines

Guidelines and safety instructions for towing the vehicle.

Brake and Transmission Maintenance

Hydraulic Brake System Maintenance

Maintenance and bleeding procedures for the hydraulic brake system.

Differential Fluid Check and Change

Instructions for checking and changing the differential fluid.

Diesel Transmission Fluid Maintenance

Procedures for checking and changing the diesel engine manual transmission fluid.

Gas Transmission Fluid Maintenance

Procedures for checking and changing the gas engine manual and automatic transmission fluid.

Electrical System and Component Maintenance

Electrical System Precautions

General precautions for maintaining the vehicle's electrical system and fuse locations.

Dash Panel Maintenance

Maintenance for the dash panel, including bulb replacement and DIP switch settings.

Lighting System Replacement

Procedure for replacing the vehicle's headlight and tail light assemblies.

Diagnostics and Cleaning Procedures

EFI Diagnostic Check

Procedure for performing diagnostic checks on Suzuki gas engines using an OBD-II connector.

Vehicle Care and Cleaning

Guidelines for cleaning the vehicle and protecting its components.

Storage and Troubleshooting

Vehicle Storage Guidelines

Procedures for preparing the vehicle for storage and post-storage checks.

General Troubleshooting Chart

A chart listing symptoms, possible causes, and corrective actions for operational issues.

Maintenance and Lubrication Charts

General Lubrication Guidelines

General guidelines for lubrication and maintenance procedures.

Lubrication Chart Details

A chart detailing lubrication points, quantities, and frequency.

Maintenance Service Intervals

Detailed charts showing recommended service and lubrication intervals for various components.

Common Replacement Parts List

Lists common part numbers for frequently replaced components.

Kubota Diesel Engine Parts

Lists specific service parts for the Kubota diesel engine.

Parts Catalog

How to Use the Parts Catalog

Explains abbreviations and symbols used in the parts catalog.

Ordering Parts Instructions

Provides instructions on how to correctly place an order for parts.

Front Body Parts

Exploded view and parts list for the front body assembly.

Engine Cover Parts

Exploded view and parts list for the engine cover assembly.

Upper ROPS Parts

Exploded view and parts list for the upper ROPS (Roll Over Protective Structure).

Optional Upper ROPS Kit Parts

Exploded view and parts list for the optional upper ROPS kit.

Throttle Control Parts

Exploded views and parts list for the throttle control system.

Parking Brake Parts

Exploded view and parts list for the parking brake assembly.

Brake Pedal System Parts

Exploded views and parts list for the brake pedal and hydraulic system components.

Clutch Pedal Linkage Parts

Exploded views and parts list for the clutch pedal linkage assembly.

Manual Transmission Shifter Parts (Diesel)

Exploded view and parts list for the manual transmission shifter linkage on diesel units.

Manual Transmission Shifter Parts (Gas)

Exploded view and parts list for the manual transmission shifter linkage on gas units.

Automatic Transmission Shifter Parts

Exploded view and parts list for the automatic transmission shifter.

Automatic Transmission Oil Cooler Parts

Exploded view and parts list for the automatic transmission oil cooler.

Frame Attachments Parts

Exploded view of frame attachments and associated parts.

Frame and Lower ROPS Parts

Exploded view and parts list for the frame and lower ROPS assembly.

Rear Axle Parts

Exploded view and parts list for the rear axle assembly.

Front Control Arms Parts

Exploded view and parts list for the front control arms and steering components.

Steering Linkage Parts

Exploded view and parts list for the steering linkage components.

Front Brakes Parts

Exploded views and parts list for the front brake assemblies.

Steering Column Parts

Exploded view and parts list for the steering column assembly.

Diesel Radiator Parts

Exploded view and parts list for the diesel engine radiator assembly.

Gas Radiator Parts

Exploded view and parts list for the gas engine radiator assembly.

Diesel Engine Mounting Parts

Exploded view and parts list for mounting the diesel engine and transmission.

Gas Engine Mounting Parts

Exploded view and parts list for mounting the gas engine and manual transmission.

Gas Engine and AT Mounting Parts

Exploded view and parts list for mounting the gas engine and automatic transmission.

Diesel Engine and Clutch Parts

Exploded view and parts list for the diesel engine and clutch assembly.

Suzuki Gas Engine Parts

Exploded view and parts list for the Suzuki gas engine.

Diesel Engine Speed Control Parts

Exploded view and parts list for the diesel engine speed control components.

Diesel Engine Air Filter Parts

Exploded view and parts list for the diesel engine air filter assembly.

Diesel Engine Exhaust and Oil Filter Parts

Exploded view and parts list for the diesel engine exhaust and remote oil filter.

Governor Linkage Parts

Exploded view and parts list for the governor linkage assembly.

Governor Assembly Parts

Exploded view and parts list for the governor assembly.

Gas Engine Air Filter Parts

Exploded view and parts list for the gas engine air filter assembly.

Gas Engine Remote Oil Fill Parts

Exploded view and parts list for the gas engine remote oil fill components.

Gas Engine Exhaust Parts

Exploded view and parts list for the gas engine exhaust system.

Fuel Tank Parts

Exploded views and parts list for the fuel tank assembly.

Diesel Fuel System Parts

Exploded view and parts list for the diesel fuel system components.

Gas Fuel System Parts

Exploded view and parts list for the gas fuel system components.

Diesel Electrical Components Parts

Exploded view and parts list for diesel engine electrical components.

Gas Electrical Components Parts

Exploded view and parts list for gas engine electrical components.

Differential Assembly Parts

Exploded view and parts list for the differential assembly.

Differential Housing Parts

Exploded view and parts list for the differential housing.

Axle Tubes and Shafts Parts

Exploded view and parts list for axle tubes and shafts.

Front Cover Parts

Exploded view and parts list for the front cover of the differential.

Input Shaft Parts

Exploded view and parts list for the input shaft of the differential.

Transmission Clutch Release Parts

Exploded view and parts list for the transmission clutch release and shift selector on diesel engines.

Transmission Case Parts

Exploded view and parts list for the transmission case.

Input and Main Shaft Parts

Exploded view and parts list for the input and main shafts.

Gear Shift Fork Linkage Parts

Exploded view and parts list for the gear shift fork linkage.

Diesel Engine Main Harness

Wiring diagram for the diesel engine main harness.

Diesel Engine and Fan Harness

Wiring diagram for the diesel engine and fan harness.

Gas Main Harness

Wiring diagram for the gas main harness.

Gas Engine Electrical Schematic

Electrical schematic for the gas engine, showing ECU and connector details.

Gas Engine System Schematic

Detailed schematic for the gas engine, including sensors and engine components.

Diesel Engine Electrical Schematic

Electrical schematic for the diesel engine, showing component connections and fuses.