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General| Brand | Cushman |
|---|---|
| Model | HAULER 1200X |
| Category | Utility Vehicle |
| Language | English |
A NOTICE indicates a condition that should be observed.
Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
Indicates a hazardous situation which could result in serious injury or death.
Indicates a hazardous situation which, if not avoided, will result in death or serious injury.
Provides phone and fax numbers for technical assistance and warranty in North America.
Provides phone and fax numbers for technical assistance and warranty internationally.
Guidance on storing batteries for extended periods to maintain their charge and condition.
Information on the proper and safe recycling and disposal of lead-acid batteries.
Covers serial number location, starting procedures, and general vehicle servicing guidelines.
Details fuel handling, safe towing practices, and trailering requirements.
Includes tire inspection, top/windshield care, winter storage, and vehicle cleaning.
Lists torque values for hardware and outlines the periodic service schedule.
Explains the meaning and usage of NOTICES, CAUTIONS, WARNINGS, and DANGERS throughout the manual.
Provides crucial warnings and procedures to follow before starting any inspection or service operation.
Details the tools and procedures for safely removing and installing the vehicle battery.
Provides essential safety warnings and procedures for safely lifting the vehicle using jacks and stands.
Provides general notes on body component replacement and the use of hardware and torque specifications.
Details the methods for replacing body components using illustrations of assembly.
Offers guidance on painting procedures for minor scratches, larger scratches, and complete panel repair.
Covers general service for wheels and tires, including safety warnings for impact wrench use and tire inflation.
Explains the process of repairing flat tires, primarily using commercial tire plugs.
Provides instructions and torque specifications for correctly installing wheels onto the vehicle.
Covers shock absorber, axle, and leaf spring replacement, including alignment procedures.
Details replacement of steering wheel, shaft, housing, idler arm, rack, and related components.
Focuses on routine lubrication and inspection of front suspension and steering components like wheel bearings.
Provides step-by-step instructions for adjusting wheel bearings and performing wheel alignment.
Describes the operation of the pedal box and governor system, explaining how they control vehicle speed.
Lists common issues with acceleration and governed speed, suggesting possible causes and solutions.
Covers installation, adjustment, and removal procedures for accelerator cables and throttle rods.
Focuses on pedal box adjustments, micro switch calibration, and performing a road test to verify governed speed.
Covers essential engine maintenance tasks like checking and changing oil, and air filter service.
Explains how to check and adjust starter/generator belt tension and replace the starter/generator unit.
Details cleaning the cooling system and servicing the spark plug, including specifications.
Provides engine specs and details cylinder head procedures like compression measurement and valve clearance.
Outlines the steps for safely removing the engine from the vehicle, including controls, wiring, and components.
Introduces fuel system components and general safety precautions for handling fuel.
Explains carburetor systems and covers service procedures for choke cable and carburetor.
Details fuel pump replacement, fuel lines, and the in-line fuel filter maintenance.
Provides instructions for fuel tank removal and CARB canister service and installation.
Introduces the CVT system and explains the operation of drive and driven clutches with the drive belt.
Covers removing the drive belt, drive clutch removal/installation, and drive belt service.
Details driven clutch removal, repair, assembly, installation, and storage recommendations.
Covers removing the direction selector, replacing micro switches, and adjusting the shift cable.
Describes the function and operation of the neutral lock mechanism on the direction selector.
Identifies electrical system components and describes starter, generator, and wiring safety.
Details procedures for testing ignition, starting, and charging circuits using a DVOM.
Covers inspection of starter/generator components and repair/replacement procedures.
Provides instructions for testing battery voltage and proper procedures for battery storage.
Guides on troubleshooting electrical circuits using wiring diagrams and DVOM, focusing on power supply checks.
Details how to check accessory wiring, fuses, and power supply continuity.
Describes the brake system and offers a troubleshooting table for diagnosing issues.
Details inspections for the brake pedal, linkage, and performing performance tests to identify issues.
Explains how to perform a test to evaluate braking system performance and identify subtle losses over time.
Covers inspecting brake drums, shoes, adjusters, and performing wheel brake service.
Recommends replacing brake shoes, adjusters, and springs together for optimal performance.
Details removal/installation of brake cables, equalizer, compensator, and brake pedal.
Covers parking brake catch bracket, pedal bumper, release linkage, and kick-off cam adjustments.
Introduces rear suspension components and provides general notes on hardware installation.
Details the procedures for removing and installing the rear shock absorbers.
Covers the process of removing and installing the rear leaf springs, emphasizing replacement in sets.
Explains the function and operation of the neutral lock on the direction selector.
Provides instructions for checking and maintaining the rear axle lubricant level.
Covers rear axle disassembly, axle shaft removal, seal replacement, and shaft replacement.
Offers warnings about protection limits and cleaning instructions for the sun top and windshield.
Provides safety warnings and requirements for trailering the vehicle, including windshield and top removal.
Details the installation procedures for the rear supports, front struts, and the sun top itself.
Explains the installation of split and full windshields, including clip-on types.
Addresses issues related to starter, engine running, and starting problems.
Covers issues like poor speed performance, overheating, smoking, backfiring, and surging.
Diagnoses fuel accumulation, carburetor issues, fuel pump problems, and fuel quality.
Troubleshoots starter/generator problems, uneven tire wear, stiff steering, and vibration.
Provides troubleshooting for brake performance issues, pedal travel, parking brake latching, and wheel lock-up.
Provides detailed specifications for Shuttle 4X, Hauler 800X, and Hauler 1200X models.
Illustrates dimensional data, incline specifications, and turning clearance for Shuttle 4X.
Illustrates dimensional data, incline specifications, and turning clearance for Hauler 800X and 1200X.
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