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Cushman HAULER 1000 2012 User Manual

Cushman HAULER 1000 2012
226 pages
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TECHNICIAN’S REPAIR AND SERVICE MANUAL
ELECTRIC POWERED UTILITY VEHICLES
REVISED AUGUST 2012
625608
ISSUED MAY 2012

Table of Contents

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Cushman HAULER 1000 2012 Specifications

General IconGeneral
BrandCushman
ModelHAULER 1000 2012
CategoryUtility Vehicle
LanguageEnglish

Summary

SAFETY

GENERAL OPERATION

Guidelines for responsible and safe operation of the vehicle.

BATTERY REMOVAL & INSTALLATION

Steps for safely removing and installing vehicle batteries.

LIFTING THE VEHICLE

Safe procedures for lifting the vehicle using jacks and stands.

GENERAL INFORMATION & ROUTINE MAINTENANCE

SERVICING THE ELECTRIC VEHICLE

Important warnings and procedures before servicing the electric vehicle.

FRONT SUSPENSION AND STEERING

ELECTRONIC SPEED CONTROL - HAULER 800

GENERAL TROUBLESHOOTING

Common symptoms and initial troubleshooting steps for the ESC system.

MOTOR - HAULER 800

BATTERIES AND CHARGING

SAFETY

Critical safety warnings for working with batteries and chargers.

BATTERY MAINTENANCE

Procedures for maintaining battery health and longevity.

ELECTRICAL SYSTEM

TROUBLESHOOTING

General approach to troubleshooting electrical circuits using diagrams and DVOM.

POWER SUPPLY

Steps to check vehicle power supply, battery condition, and fuses.

MECHANICAL BRAKES

TROUBLESHOOTING FLOWCHART

Visual guide for diagnosing brake system problems.

HANDHELD DIAGNOSTICS

HOW TO USE THE HANDHELD PROGRAMMER

Guide on connecting and using the handheld programmer.

TROUBLESHOOTING - HAULER 800

1206HB-5201 Controller Faults and Troubleshooting

Detailed fault codes and troubleshooting for the 1206HB-5201 controller.

Controller Fault Responses

Explains how the controller responds to detected faults.

TROUBLESHOOTING - HAULER 1000

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