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Cushman SHUTTLE 4X User Manual

Cushman SHUTTLE 4X
188 pages
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TECHNICIAN’S REPAIR AND SERVICE MANUAL
ELECTRIC POWERED UTILITY VEHICLES
625615
REVISED AUGUST 2012 ISSUED MARCH 2012

Table of Contents

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Cushman SHUTTLE 4X Specifications

General IconGeneral
BrandCushman
ModelSHUTTLE 4X
CategoryUtility Vehicle
LanguageEnglish

Summary

SAFETY INFORMATION

GENERAL

General safety guidelines for vehicle operation and maintenance.

IMPORTANT SAFETY WARNING

Crucial safety advice regarding vehicle components and potential hazards.

BEFORE SERVICING THE VEHICLE

Pre-service checks and precautions to ensure safety.

BATTERY REMOVAL & INSTALLATION

Procedures and tool list for battery removal and installation.

GENERAL INFORMATION & ROUTINE MAINTANENCE

FRONT SUSPENSION AND STEERING

ELECTRONIC SPEED CONTROL - TCT

TROUBLESHOOTING DIAGRAMS

Table of controller fault codes and their explanations.

BATTERIES AND CHARGING

SAFETY

Safety precautions when working with batteries and chargers.

Battery Charging

Guidelines and observations for proper battery charging.

ELECTRICAL SYSTEM

TROUBLESHOOTING

General troubleshooting procedures using wiring diagrams and DVOM.

MECHANICAL BRAKES

TROUBLESHOOTING TABLE

Table listing brake system conditions and their causes/corrections.

Periodic Brake Performance Test (PBPT)

Aggressive Stop Test

Procedure for performing an aggressive stop test.

Wheel Brake Inspection

Brake Shoe and Adjuster Replacement

Steps to replace brake shoes and adjuster components.

BATTERY CHARGER

LED Fault Code

Detailed explanation of charger fault codes indicated by RED flashes.

HANDHELD DIAGNOSTICS

HOW TO USE THE HANDHELD PROGRAMMER

Guide to using the handheld programmer for vehicle settings.

TROUBLESHOOTING

1206HB-5201 Controller Faults and Troubleshooting

Table of controller fault codes and troubleshooting steps.

LIGHTNING PROTECTION AND GROUNDING

EQUIPMENT FAULT AND PERSONAL SAFETY SYSTEM

System for equipment fault and personal safety grounding.

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