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Cushman SHUTTLE 4X - Split Windshield

Cushman SHUTTLE 4X
188 pages
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Page P-3
Repair and Service Manual
B
B
WEATHER PROTECTION
Read all of Section B and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.
SPLIT WINDSHIELD
Remove protective covering from the windshield (3 or 4)
(Ref. Fig. 2 on Page P-3).
Install sash (11) on each side of the lower section of
windshield. Be sure sashes are centered vertically on
the bottom section. Using a rubber mallet, gently tap
sash to ensure windshield seats properly (Detail A).
Insert screw, washer and rubber grommet (10 through
existing hole in front strut. Secure with washer and lock
nut (10) (Detail B). Do not over-tighten grommet.
Place bottom section of windshield on rubber grommets
and press the sash, starting at the bottom, onto the front
strut so that it snaps into place (Details B and C).
Repeat for opposite side of windshield.
Position top grips (8) as shown (See Detail D) at top
hole on each side of front strut. Secure with top grip fas-
teners (9).
It may be necessary on early production sun tops to drill a
9/32" hole in front face of both sides of front strut
approximately 7" down from top of strut.
Swing the top section of windshield up and secure by
hooking the top grip on each side of windshield around
the strut.
To secure windshield when lowered, press edge of
windshield firmly into bottom grip (Detail B).
Take care not to warp windshield when raising and
lowering the top section of windshield.
Fig. 2 Split Windshield
NOTICE
DETAIL B
Windshield
Strut
DETAIL C
Sash
Windshield
DETAIL A
Sash
Strut
Front of
Vehicle
10
Strut
Front of
Vehicle
DETAIL D
5
8
5
7
5
3
5
4
5
11
10
5
9
6

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