Power Train Disassembly & Assembly
Assemble Power Transfer Group
1. Install bearing cups (18) and (20) without shims
(19) behind cup (18) in the housing assembly.
Press bearing cone (13) on the pinion shaft.
2. Position pinion shaft (12) into the housing
assembly. Install outer bearing (17) and nut (11)
on the pinion shaft. Tighten the nut to a torque of
15 to 34 NIm (11 to 25 lbIft) while rotating the
pinion.
3. Put the bar and discs of tool (D) in the bearing
bores of the housing assembly as shown. Install
bearing caps (1), and tighten the bolts.
4. Measure the distance from the end of the pinion
shaft to the bottom of the bar with an inside
micrometer. Record this measurement.
5. Measure the outside diameter of the bar with an
outside micrometer. Divide this measurement by 2,
and add it to the recorded measurement of Step 4.
Record this total measurement.
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