Vehicle Systems Disassembly & Assembly
Forks
Remove & Install Forks
1. Lift fork pin(1).
2. Use a suitable C-clamp, strap and hoist to support
the fork as shown.
3. Slide the fork to slot(2) in the middle of the
carriage.
4. Remove the fork. The weight of the fork is 50 kg
(110 lb)
.
5. Repeat steps 1 through 4 for the remaining fork.
6. Install the forks in the reverse order of removal.
7. Put the forks in position. Lower both fork pins(1) to
lock the forks in position.
Backrest
Remove & Install Backrest
Start By:
a. Remove forks.
1. Fasten a hoist to the backrest. Remove bolts(2)
that fasten the backrest to the carriage.
2. Remove backrest (1). Backrest(1) weighs 40kg
(90lb).
3. Install backrest(1) in the reverse order of removal.
End By:
a. Install forks.
Carriage
Remove & Install Carriage
Start By:
a. Remove forks.
b. Remove backrest.
Tools Needed A
Retaining Ring Pliers 1
7
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