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Daewoo D33S-3 User Manual

Daewoo D33S-3
205 pages
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Operation &
Maintenance Manual
LIFT TRUCKS
D20S-3, D25S-3, D30S-3, D33S-3
G20E-3, G25E-3, G30E-3
GC20E-3, GC25E-3, GC30E-3
G20P-3, G25P-3, G30P-3, G33P-3
GC20P-3, GC25P-3, GC30P-3
D32S-3 (6,500lb@24"L.C.)
G32E-3 (6,500lb@24"L.C.)
G32P-3 (6,500lb@24"L.C.)
GC32E-3 (6,500lb@24"L.C.)
GC32P-3 (6,500lb@24"L.C.)
SB2302E06

Table of Contents

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Daewoo D33S-3 Specifications

General IconGeneral
BrandDaewoo
ModelD33S-3
CategoryTrucks
LanguageEnglish

Summary

Foreword

Safety Section Overview

Introduction to safety precautions and warnings in the manual.

Operator Restraint System Information

Information on safety features for operator protection.

Operation Section Overview

Reference for lift truck operation, controls, and techniques.

Maintenance Section

Maintenance Intervals Schedule

Guidelines for servicing based on hours or time intervals.

Important Safety Information

Safety Rules and Regulations

Operator Training Requirement

Emphasizes the need for proper training for operation and maintenance.

Specific Safety Warnings

Fork Safety Warnings

Warnings about standing on or under forks.

Additional Safety Warnings

Overhead Guard Warning

Requirement for the overhead guard for protection.

Parking Brake Operation and Inspection

Operation Procedures

Before Starting Lift Truck Checks

Pre-operation checks and readiness steps.

Starting the Lift Truck

Steps to start the lift truck engine.

Before Operating Lift Truck Checks

Final checks before moving the truck.

Operating the Lift Truck Safely

Guidelines for safe driving and control.

Loading, Unloading, and Parking

Lift Truck Parking Procedures

Steps for safely parking the lift truck.

Operator Restraint System and Labels

Warning Signs and Labels

Location and meaning of safety signs and labels on the lift truck.

Lift Truck Tipover Avoidance

Lift Truck Stability Principles

Factors affecting lift truck stability.

Center of Gravity and Stability

How CG affects stability and related factors.

Stability Base and Capacity Load

Lift Truck Stability Base Limits

Area defining stability limits for tipover prevention.

Capacity Load and Load Center Information

Information on load capacity ratings and load center.

General Safety Rules for Operation

Operator Station and Monitoring Systems

Instrument Panel Overview

Overview of gauges and indicator lights on the control panel.

Lift Truck Controls Overview

Direction Control Lever Operation

Operation of forward, neutral, and reverse controls.

Pedal Functions Overview

Explains the function of inching, brake, and accelerator pedals.

Lift Truck Control Pedals and Lift Lever

Lift Control Lever Operation

Operation of mast lift and tilt controls.

Lift Truck Control Levers

Tilt Control Lever Operation

Operation of mast tilt forward, backward, and hold.

Sideshift Attachment Control Operation

Operation of carriage sideshift left, right, and hold.

Refueling Procedures

Dual Fuel System Operation

Gasoline to LP-Gas Fuel Switch

Procedure for switching fuel from gasoline to LP-Gas.

LP-Gas to Gasoline Fuel Switch

Procedure for switching fuel from LP-Gas to gasoline.

Starting the Engine

Prestart Conditions Checks

Checks required before starting the engine.

2.4 Liter Gasoline Engine Starting Procedure

Specific starting procedure for gasoline engines.

Engine Starting Procedures

LP-Gas Engine Starting

Procedure for starting LP-Gas engines.

Diesel Engine Starting Procedures

Procedures for starting cold and warm diesel engines.

Starting with External Power Source

Dual Fuel System (G424E/G430E) Operation

Gasoline to LP-Gas Fuel Switch (G424E/G430E)

Procedure for switching fuel from gasoline to LP-Gas.

LP-Gas to Gasoline Fuel Switch (G424E/G430E)

Procedure for switching fuel from LP-Gas to gasoline.

Lift Truck Operation

Power Shift Transmission and Drive Axle Operation

Operation of power shift transmission and drive axle.

Inching Operation

Basic Troubleshooting (LPG)

Basic Troubleshooting (Gasoline)

Advanced Diagnostics

Advanced Diagnostics Overview

Introduction to fault diagnostics and MIL system.

Reading Diagnostic Fault Codes

How to interpret fault codes displayed by MIL.

Displaying Diagnostic Fault Codes (DFC)

MI-04 Diagnostic Fault Codes (Flash Codes)

ASC-100 Operation Modes

Automatic Mode (Direction Inhibit)

Lift truck operation in automatic mode with direction inhibit.

Manual Mode (Fail-Safe) Operation

Manual operation mode for controller breakdowns.

Operating Techniques

Inching into Loads Procedure

Procedure for approaching and engaging loads with inching.

Lifting the Load Safely

Steps for safely lifting a load with the mast.

Load Handling and Unloading

Traveling With the Load Safely

Guidelines for safe travel with a load.

Unloading Procedures

Procedure for safely unloading a load.

Parking the Lift Truck

Towing Information

Fork Maintenance and Environment

Fork Inspection, Maintenance, and Repair

Guidelines for inspecting, maintaining, and repairing lift truck forks.

Fork Inspection Procedures

Daily Fork Inspection Steps

Routine visual checks for cracks and damage.

Periodic Fork Inspection and Repair

Fork Maintenance and Repair Guidelines

Guidelines for fork repairs and modifications.

Tire Inflation Information

Tire Inflation Safety and Procedures

Safety precautions and procedures for tire inflation.

Cooling System Specifications

Coolant Information and Importance

Importance of coolant and basic maintenance.

Lubricant Information

Engine Oil Specifications

Guidelines for selecting engine oil based on API/ACEA standards.

Hydraulic Oil Specifications

Recommended hydraulic oils and viscosity grades.

Maintenance Intervals Schedule

Fuel System Priming and Filter Draining

Priming Diesel Fuel System (Bleeding)

Procedure to remove air from the fuel system after servicing.

Tires and Wheels Inspection (D, G-Series)

10 Service Hours or Daily Maintenance

Engine Oil Level Check

Procedure to check and maintain engine oil level.

Coolant Level Check

Procedure to check and maintain engine coolant level.

Walk-Around Inspection Procedure

Parking Brake Inspection

Parking Brake Inspection (Engine ON)

Testing parking brake function with engine running.

50-100 Service Hours or Weekly Maintenance

Engine Oil & Filter Change (DB33A Diesel)

Procedure for changing engine oil and filter on DB33A diesel.

Transmission Oil, Filter & Strainer Service

Lift Chain Test, Check, and Adjustment

Testing, checking, and adjusting lift chain tension and wear.

Parking Brake Test and Adjustment

Parking Brake Testing Procedure

Procedures for testing parking brake performance on a grade.

Parking Brake Adjusting Procedure

Steps for adjusting the parking brake mechanism.

Air Intake System Check and Clean

Air Cleaner Element Check and Hydraulic Oil Level Check

Hydraulic Oil Level Check

Procedure to check the hydraulic oil level.

Battery and Engine Oil/Filter Maintenance

Engine Oil & Filter Change (Various Engines)

Procedure for changing engine oil and filter for various engine types.

Control Shaft Lubrication and Light Checks

Engine Oil & Filter Change (B3.3 Diesel)

Procedure for changing engine oil and filter on B3.3 diesel.

Universal Joint Inspection and Carburetor Service

Carburetor Service (LP-Gas, Gasoline, Dual Fuel)

Adjusting and cleaning carburetors for specific engines.

Replace Gasoline Primary Fuel Filter (G424E/G430E)

Cooling System Cleaning and Change

Forks Inspection

2500 Service Hours or 15 Months Maintenance

Hydraulic Oil Service Procedures

Checking, cleaning, and changing hydraulic oil.

Replace Gasoline Secondary Fuel Filter (G424E/G430E)

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