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Daewoo G30P-3 Service Manual

Daewoo G30P-3
205 pages
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Operation &
Maintenance Manual
LIFT TRUCKS
D20S-3, D25S-3, D30S-3, D33S-3
G20E-3, G25E-3, G30E-3
GC20E-3, GC25E-3, GC30E-3
G20P-3, G25P-3, G30P-3, G33P-3
GC20P-3, GC25P-3, GC30P-3
D32S-3 (6,500lb@24"L.C.)
G32E-3 (6,500lb@24"L.C.)
G32P-3 (6,500lb@24"L.C.)
GC32E-3 (6,500lb@24"L.C.)
GC32P-3 (6,500lb@24"L.C.)
SB2302E06

Table of Contents

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Daewoo G30P-3 Specifications

General IconGeneral
BrandDaewoo
ModelG30P-3
CategoryTrucks
LanguageEnglish

Summary

Foreword

Safety

Basic safety precautions and warning signs/labels.

Operation

Information on controls, gauges, starting, and operating the lift truck.

Safety Section

Important Safety Information

General safety rules, precautions, and hazard identification.

Safety

Safety rules and regulations, OSHA, and local regulations.

General Warning to Operator

General safety instructions and warnings for safe operation.

General Hazard Information

General hazards and precautions for operation.

Operation Information

Information on controls, gauges, starting, and operating the lift truck.

Before Starting the Lift Truck

Checks and adjustments before starting the engine.

Starting the Lift truck

Steps and precautions for starting the lift truck.

Operating the Lift Truck

General rules for operating the lift truck safely.

Fire or Explosion Prevention

Safety measures to prevent fire and explosions.

Operator Restraint System(If Equipped)

Importance and function of the operator restraint system.

Seat Belt

Function and importance of the seat belt.

Avoiding Lift Truck Tipover

Understanding and preventing lift truck tipovers.

Lift Truck Stability

Principles of lift truck stability and counterbalancing.

Stability and Center of Gravity

Factors affecting lift truck stability and CG.

Capacity Load (Weight and Load Center)

Understanding capacity plates and load centering.

Safety Rules

Rules for safe operation and operator responsibilities.

General Safety Rules (Visuals)

Visual guidance on safe operating practices.

General Safety Rules (Visuals Continued)

Visual guidance on safe operating practices.

How to Survive in a Tipover

Instructions for surviving a tipover event.

General Section

Capacity Chart

Load capacity charts for various models and configurations.

Capacity Chart (with Side Shifter)

Load capacity charts with side shifter.

Capacity Chart: 3,000kg@600mm L.C. (6,500lb@24”)

Load capacity charts for 3000kg @ 600mm LC.

Operation Section

Operator's Station and Monitoring Systems

Description of engine malfunction lamps and hour meter.

Fuel Selector Switch (G424 Dual Fuel Only)

Operation of the fuel selector switch for dual fuel engines.

Fuel Selector Switch (G424E/G430E Dual Fuel Only)

Operation of the fuel selector switch for dual fuel engines.

Lift Truck Controls

Controls for operating the lift truck.

Direction Control Lever

Operation of the forward, neutral, and reverse controls.

Transmission Inching Control Pedal

Function and operation of the inching pedal.

Refueling

Safety and procedures for refueling gasoline or diesel engines.

Changing LP - Gas Tanks

Procedures for changing LP-Gas tanks safely.

Before Starting the Engine

Pre-start inspections and procedures.

Walk - Around Inspection

Comprehensive walk-around inspection checklist.

Walk - Around Inspection (Continued)

Seat adjustment and final checks.

Prestart Conditions

Conditions required before starting the engine.

2.4 Liter Gasoline Engine(G424)

Starting procedure for 2.4L gasoline engines.

Starting the Engine

Starting procedures for different engine types.

LP - Gas Engine

Starting procedure for LP-Gas engines.

Diesel Engine

Starting procedures for cold and warm diesel engines.

Starting From a 12 Volt External Source

Procedures for jump-starting a lift truck.

Dual Fuel System (If G424 Dual Fuel Engine Equipped)

Procedures for switching fuel types on dual fuel engines.

Changing From Gasoline to LP – Gas

Procedure to switch from gasoline to LP-Gas.

Changing From Gasoline to LP – Gas (Continued)

Procedure to switch from gasoline to LP-Gas.

Changing From LP - Gas to Gasoline

Procedure to switch from LP-Gas to gasoline.

Dual Fuel System (G424E/G430E Engine Only)

Procedures for switching fuel types on dual fuel engines.

Changing From LP - Gas to Gasoline (Continued)

Procedure to switch from LP-Gas to gasoline.

Lift Truck Operation

Operational procedures for the lift truck.

Power Shift Transmission/ Drive axle

Operation of power shift transmission and drive axle.

Inching

Using the inching pedal for precise control.

Basic Troubleshooting(LPG)

Troubleshooting for engines not running continuously or stalling.

Basic Troubleshooting(Gasoline)

Troubleshooting for gasoline engines with starting or running issues.

Reading Diagnostic Fault Codes

How to interpret diagnostic fault codes.

Advanced Diagnostics

Procedure to enter diagnostic code display mode.

Displaying Fault Codes (DFC) From SECM Memory

Procedure to enter code display mode.

Advanced Diagnostics

List of diagnostic fault codes and corrective actions.

Table a. MI-04 Diagnostic Fault Codes (Flash Codes)

List of diagnostic fault codes and corrective actions.

Automatic mode (Direction Inhibit mode)

Operation in automatic mode with direction inhibit.

Auto Shift Controller ASC-100 (If Equipped)

Manual mode operation and fail-safe switch.

Manual Mode (Fail-Safe mode)

Manual operation in case of controller failure.

Inching into Loads

Procedure for inching the truck into loads.

Lifting the Load

Safe procedures for lifting loads.

Operating Techniques

Safe practices for traveling with loads.

Traveling With the Load

Safe practices for traveling with loads.

Unloading

Procedures for unloading loads safely.

Parking the Lift Truck

Steps for safely parking the lift truck.

Lift Fork Adjustment

Procedures for adjusting forks and ensuring they are locked.

Towing Information

Procedures and warnings for towing disabled lift trucks.

Maintenance Section

Inspection, Maintenance and Repair of Lift Truck Forks

Guidelines for fork inspection, maintenance, and repair.

Causes of Fork Failure

Common causes of fork failure like improper repair, fatigue, and overloading.

Walk-Around Inspection - Inspect

Comprehensive walk-around inspection checklist.

Parking Brake Testing

Procedures for testing parking brake effectiveness.

Parking Brake Adjusting

Steps for adjusting the parking brake.

Parking Brake - Test, Adjust

Testing and adjusting the parking brake.

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