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Daewoo GC30P-3 User Manual

Daewoo GC30P-3
205 pages
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Operation &
Maintenance Manual
LIFT TRUCKS
D20S-3, D25S-3, D30S-3, D33S-3
G20E-3, G25E-3, G30E-3
GC20E-3, GC25E-3, GC30E-3
G20P-3, G25P-3, G30P-3, G33P-3
GC20P-3, GC25P-3, GC30P-3
D32S-3 (6,500lb@24"L.C.)
G32E-3 (6,500lb@24"L.C.)
G32P-3 (6,500lb@24"L.C.)
GC32E-3 (6,500lb@24"L.C.)
GC32P-3 (6,500lb@24"L.C.)
SB2302E06

Table of Contents

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Daewoo GC30P-3 Specifications

General IconGeneral
BrandDaewoo
ModelGC30P-3
CategoryTrucks
LanguageEnglish

Summary

Safety

Important Safety Information

General safety rules and precautions for operating and maintaining the lift truck.

Warning Signs and Labels

Location and meaning of safety signs and labels on the lift truck for hazard identification.

General Hazard Information

Identifies common hazards and essential precautions for safe operation and work site awareness.

Specific Safety Warnings

Details critical warnings related to pressure, fork operation, overhead guards, and load backrests.

Operation

Operating the Lift Truck

Guidelines for safe and controlled operation, including travel, turning, and stopping.

Refueling

Safety precautions and procedures for refueling gasoline or diesel engines.

Inching

How to use the inching pedal for precise control at low speeds and high engine RPM.

Maintenance

Maintenance Intervals

Schedules for regular servicing based on operating hours or time intervals.

Fire or Explosion Prevention

Safety measures to prevent fires and explosions from fuel, oil, batteries, etc.

Fork Inspection

Procedures for daily, first installation, and 12-month inspections of lift truck forks.

Every 500 Service Hours or 3 Months

Maintenance tasks recommended every 500 service hours or three months.

Forks – Inspect

Comprehensive inspection guidelines for lift truck forks, including checks for cracks, wear, and alignment.

Avoiding Lift Truck Tipover

Lift Truck Stability

Principles of counterbalanced design and factors influencing stability.

Stability and Center of Gravity

How CG, load, tilt, and surfaces affect overall truck stability.

How to Survive in a Tipover

Hold on tight

Essential actions to take to remain secure during a tipover.

Brace your feet and keep them within the operator’s compartment

Instructions on bracing body position to minimize injury during a tipover.

Operator's Station and Monitoring Systems

Fuel Selector Switch (G424 Dual Fuel Only)

Lift Truck Controls

Changing LP - Gas Tanks

Before Starting the Engine

Starting the Engine

Dual Fuel System (If G424 Dual Fuel Engine Equipped)

Lift Truck Operation

G424E/G430E Electronic Controlled LP and Dual Fuel Engines

Basic Troubleshooting(LPG)

Basic Troubleshooting (Gasoline)

Advanced Diagnostics

Advanced Diagnostics

Overview of the built-in fault diagnostic system for MI-04 systems.

Table a. MI-04 Diagnostic Fault Codes (Flash Codes)

Auto Shift Controller ASC-100 (If Equipped)

Manual Mode (Fail-Safe mode)

Operating Techniques

Traveling With the Load

Unloading

Turning

Parking the Lift Truck

Towing Information

Maintenance Section

Inspection, Maintenance and Repair of Lift Truck Forks

Guidelines for inspecting, maintaining, and repairing lift truck forks.

Causes of Fork Failure

Explains common reasons for fork failure, including improper repair, fatigue, and overloading.

Torque Specifications

Provides torque values for metric and standard fasteners, hose clamps, and taperlock studs.

Lubricant Information

Guidelines for selecting appropriate engine oil, hydraulic oil, and greases.

Maintenance Intervals

A comprehensive schedule of maintenance tasks based on service hours or time intervals.

Every 10 Service Hours or Daily

Routine maintenance tasks to be performed daily or every 10 service hours.

Walk-Around Inspection - Inspect

A comprehensive walk-around inspection checklist for maximum service life.

First 50 - 100 Service Hours or a Week

Initial maintenance tasks recommended within the first 50-100 service hours or one week.

First 250 Service Hours or a Month

Maintenance tasks recommended every 250 service hours or monthly.

Parking Brake - Test, Adjust

Testing and adjusting the parking brake.

Every 1000 Service Hours or 6 Months

Maintenance tasks recommended every 1000 service hours or six months.

Every 2000 Service Hours or Yearly

Maintenance tasks recommended every 2000 service hours or annually.

Cooling System - Clean, Change

Detailed steps for cleaning and changing the coolant in the cooling system.

Every 2500 Service Hours or 15 Months

Maintenance tasks recommended every 2500 service hours or 15 months.

Every 3000 Service Hours or 18 Months

Maintenance tasks recommended every 3000 service hours or 18 months.

Every 4500 Service Hours or two Years

Maintenance tasks recommended every 4500 service hours or two years.

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