DAF DD 575 - Page 2

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Ordering Parts5
Table of Contents6
Specifications7
Special Tools8
Check and Adjustments10
Compression Measuring10
Exhaust Smoke Measuring11
Preparatory Operations11
Testing Conditions11
Connecting the Smokemeter11
Measuring Procedure13
Cylinder Head14
Cylinder Head Specifications15
Instruction for Repair: Valve Seat15
Instruction for Repair: Valve Guides16
Instruction for Repair: Studs16
Instruction for Repair: Injector Holder Sleeve17
Instruction for Repair: Injector Seat17
Instruction for Repair: Head Gasket17
Valve Gear19
Valve Gear with Decompression Shaft20
Valve Gear Specifications20
Instructions for Repair: Intake/Exhaust Valve21
Instructions for Repair: Rocker Bush22
Instructions for Repair: Valve Clearance22
Vibration Damper and Pulleys Specification23
Instructions for Repair Vibration Damper and Pulleys24
Engine Block25
Engine Block Specifications26
Instructions for Repair: Cylinder Liner Wear27
Instructions for Repair: Cylinder Liner Replacement27
Honing of Cylinder Liners28
Cylinder Liner Wear Measuring: Instructions29
Cylinder Liner Wear Measuring: Measuring Results29
Cylinder Liner Wear Measuring: Standard Measurements (in MM)30
Cylinder Liner Wear Measuring: Standards for Discarding30
Cylinder Liner Wear Measuring: Instructions for Repair30
Crankshaft, Conrods and Pistons31
Crankshaft, Conrods and Pistons Specifications32
Instructions for Repair: Crankshaft Pulley33
Crankshaft Grinding35
Crankshaft Dimensions35
Flywheel and Ring Gear Specifications37
Flywheel and Ring Gear Instructions for Repair39
Timing40
Timing Specifications41
Timing Instructions for Repair41
Section through Camshaft Front End42
Fitting Timing Gears42
Centring the Camshaft Thrust Washer42
Setting Camshaft End Play43
Flywheel Housing and Crankshaft Oil Seal44
Flywheel Housing and Crankshaft Oil Seal Specifications45
Flywheel Housing and Crankshaft Oil Seal Instructions for Repair45
Engine Suspension46
Lubricating System48
Lubricating Oil Pump (Twin Version)49
Lubricating System Specifications50
Oil Pump Drive52
Section through Oil Pump52
Pressure Relief Valve53
Disposable Oil Filter54
Cooling System56
Cooling System Specifications57
Thermostats59
Wax Thermostats60
Checking the Cooling System60
Checking the Cooling System: Temperature Gauge and Corresponding Warning Light60
Checking the Cooling System: Venting and Filling60
Checking the Cooling System : Blow-Off Filler Cap61
Cooling Problems61
Checking the Cooling System: Checking the Thermostat62
Checking the Cooling System: Loss of Coolant on the the Inside62
Checking the Cooling System: Defective Cylinder Head Gasket62
Coolant System with Intercooler63
Coolant System with Keel Cooling64
Coolant System with Intercooler and Intake Air Cooler65
Marine Engine Cooling66
Carrying off Cooling Water and Exhaust Gases67
Jabsco Outboard Water Pump68
Jabsco Outboard Water Pump (Twin Version)69
SIHI Outboard Water Pump70
Manifolds and Intake Manifolds72
Instructions to Repair: Manifolds and Intake Manifolds73
Water-Cooled Intake Air Cooler74
Exhaust Manifold75
Water-Cooled Exhaust Manifold75
Turbocharger Operation76
Turbocharger Mounting Turbocharger on Engine76
Instructions for Maintenance and Operation77
Fault Finding Chart77
Turbocharger Specifications (Type 3A)78
Turbocharger (Type 3A) Constructions79
Turbocharger (Type 3A) Inspection79
Turbocharger (Type 3A) Instructions for Repair79
Turbocharger Specifications (Type 3LD)80
Turbocharger (Type 3LD) Construction81
Turbocharger (Type 3LD) Inspection81
Turbocharger (Type 3LD) Instructions for Repair81
Compressor Introduction83
Compressor Maintenance83
Compressor Specifications84
Compressor Instructions for Repair85

DAF DD 575 - Page 2

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