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Daihatsu CB-80 - User Manual

Daihatsu CB-80
294 pages
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DAIHATSU
MOTOR COgr
LTD.
NO.9173-GE
WWW.PlanDeGraissage.Org

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Daihatsu CB-80 Specifications

General IconGeneral
BrandDaihatsu
ModelCB-80
CategoryEngine
LanguageEnglish

Summary

Foreword

Section Index

General Information

Key information including how to use the manual, service operations, and specifications.

The Engine Proper

Detailed overview of the engine's construction, components, and specifications.

Engine Tune-Up

Procedures for performing routine engine tune-up and adjustments.

In-Vehicle Service

Instructions for servicing components while the engine is mounted on the vehicle.

Engine Mechanicals

Detailed procedures for engine component removal, installation, and overhaul.

Fuel System

Information on the carburetor, fuel lines, fuel pump, and fuel tank.

Lubrication System

Details on the oil pump, oil cooler, and their respective components and maintenance.

Cooling System

Information regarding the radiator, thermostat, and water pump systems.

Turbocharger System

Details on the turbocharger components, inspection, and troubleshooting.

Engine Electrical System

Information on the distributor, ignition system, starter, and alternator.

Intake System

Components, inspection, and checks for the air cleaner, surge tank, and intercooler.

Emission Control System

Schematics and checks for various emission control systems.

Appendix

Reference information including Special Service Tools and specifications.

Section 1 General Information

How to Use This Workshop Manual

Guidance on utilizing the workshop manual effectively for service operations.

Instructions on Service Operations

Essential guidelines for performing service operations safely and correctly.

Jacking Points and Supporting Points of Safety Stands

Specifies correct locations for vehicle jacking and support for safety.

Location of Engine Type and Engine Number

Details on identifying engine type and serial number locations.

Abbreviation Codes

List of abbreviations used in the manual for technical terms.

Main Specifications

Key technical specifications for the engine models.

Section 2 The Engine Proper

Engine Sectional Views

Illustrative diagrams showing the internal components of the engine.

Engine Components and Tightening Torque

Exploded views of engine parts with associated tightening torque specifications.

Main Service Specifications

Comprehensive service specifications for engine tune-up and maintenance.

Section 3 Engine Tune-Up

Engine Tune-Up Procedure

Step-by-step guide for routine engine tune-up procedures.

Engine Tune-Up [CB-23 and CB-61]

Specific tune-up instructions for CB-23 and CB-61 engine models.

Engine Tune-Up [CB-80]

Specific tune-up instructions for the CB-80 engine model.

Section 4 In-Vehicle Service

Instructions on Service Operations

Procedures for servicing parts while the engine is mounted on the vehicle.

Timing Belt & Water Pump

Detailed instructions for removal and installation of the timing belt and water pump.

Crankshaft Oil Seal

Procedures for removing and installing the crankshaft oil seal.

Camshaft [CB-23 & CB-61 Engines]

Steps for removing and installing the camshaft for CB-23/CB-61 engines.

Camshaft [CB-80 Engine]

Steps for removing and installing the camshaft for the CB-80 engine.

Cylinder Head Gasket [CB-23 & CB-61 Engines]

Procedures for removing and installing the cylinder head gasket for CB-23/CB-61 engines.

Cylinder Head Gasket [CB-80 Engine]

Procedures for removing and installing the cylinder head gasket for the CB-80 engine.

Injector [CB-80 Engine]

Removal and installation procedures for the injector on the CB-80 engine.

Oil Pump

Detailed steps for the removal, installation, and inspection of the oil pump.

Section 5 Engine Mechanicals

Removal and Installation of Engine

Comprehensive guide for engine removal and installation procedures.

Intake and Exhaust System

Procedures for removing and installing intake and exhaust system components.

Timing Belt

Detailed instructions for timing belt removal, inspection, and installation.

Cylinder Head

Procedures for removing, inspecting, and installing cylinder head components.

Cylinder Block

Steps for inspecting and disassembling the cylinder block and its parts.

Section 6 Fuel System

Carburetor

Components, schematic diagrams, and inspection of the carburetor.

Fuel Line [CB-23 Engine]

Components and inspection of the fuel line system for CB-23 engines.

Fuel Line [CB-61 Engine]

Components and inspection of the fuel line system for CB-61 engines.

Fuel Pump [CB-61 Engine]

Components and inspection of the fuel pump assembly for CB-61 engines.

Fuel Pump [CB-80 Engine]

Components and inspection of the fuel pump assembly for CB-80 engines.

Fuel Tank

Procedures for removing and installing the fuel tank and related components.

Section 7 Lubrication System

Oil Pump

Components, inspection, and assembly of the oil pump.

Oil Cooler

Components, installation, and inspection of the oil cooler system.

Section 8 Cooling System

Radiator

In-vehicle inspection of the radiator and cooling system.

Radiator Cap

Inspection procedures for the radiator cap's condition.

Thermostat

Inspection and replacement guidelines for the engine thermostat.

Radiator Thermo Control Switch

Inspection and characteristics of the radiator thermo control switch.

Water Pump

Disassembly, inspection, and assembly procedures for the water pump.

Section 9 Turbocharger System

Turbocharger

Components and removal notes for the turbocharger system.

Instructions on Turbocharger-Related Operations

Important operations and precautions related to the turbocharger.

Inspection

Checks for lubrication system, turbocharger blades, and waste gate valve.

Trouble Shooting (CB-61)

Diagnostic procedures for engine output issues related to the turbocharger.

Section 10 Engine Electrical System

Distributor

Components, disassembly, inspection, and assembly of the distributor.

Ignition System

Components and inspection of the ignition system, including coils and spark plugs.

Starter

Components, performance tests, disassembly, and assembly of the starter motor.

Alternator

Components, disassembly, inspection, and assembly of the alternator.

Section 11 Intake System

Air Cleaner

Components, inspection, and system checks for the air cleaner.

Surge Tank [CB-61 Engine]

Components, inspection, and system checks for the surge tank on CB-61 engines.

Intercooler [CB-80 Engine]

Inspection of the intercooler for restriction, damage, and air leakage on CB-80 engines.

Section 12 Emission Control System

Schematic View of Emission Control Systems

Schematic diagrams illustrating various emission control systems.

Blow-By Gas Recirculation System

System diagrams and inspection procedures for the blow-by gas recirculation.

Choke Opener System

System check and unit inspection procedures for the choke opener.

Dashpot System

Stem check and unit check procedures for the dashpot system.

Charcoal Canister

Inspection procedures for the charcoal canister's port continuity.

Ignition Timing Control System Check [CB-23 Engine]

Checks for ignition timing control system on CB-23 engines.

Section 13 Appendix

SST (Special Service Tools)

Illustrations and tool numbers for Special Service Tools.

Service Specifications

Technical specifications for cylinder head, valves, and related components.

Tightening Torque Specifications for Main Components

Tables detailing tightening torque specifications for various engine components.

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