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Daikin AGZ190E User Manual

Daikin AGZ190E
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Installation, Operation,
and Maintenance Manual
Trailblazer
Air-Cooled Scroll Chillers
Model AGZ, E Vintage
30 to 240 Tons (100 to 840 kW)
HFC-410A Refrigerant
50/60 Hz
IOM 1206-7
Group: Chiller
Part Number: IOM1206-7
Date: July 2016

Questions and Answers:

Daikin AGZ190E Specifications

General IconGeneral
BrandDaikin
ModelAGZ190E
CategoryChiller
LanguageEnglish

Summary

Installation, Operation, and Maintenance Manual

Trailblazer™ Air-Cooled Scroll Chillers

Product title and model series identifier for air-cooled scroll chillers.

Installation and Application Information

Operating and Standby Limits

Defines maximum and minimum operational and standby ambient temperatures and fluid limits.

Unit Placement

Guidance on selecting and preparing installation sites for the unit.

Service Clearance

Specifies required space around the unit for maintenance and airflow.

Spacing Requirements

Details clearance needed for airflow, coil replacement, and service access.

Chilled Water Piping

Requirements and recommendations for chilled water piping installation.

Water Flow Limitations

Discusses evaporator flow rates, pressure drops, and their impact.

Evaporator Freeze Protection

Measures and components to prevent evaporator freezing in cold conditions.

Chilled Water Pump

Details on wiring and controlling chilled water pumps with the chiller.

Flow Switch

Information on the requirement and installation of a chilled water flow switch.

High Ambient Operation

Information on operating the unit in high ambient temperatures and required options.

Condenser Coil Options and Coating Considerations

Discusses various condenser coil types, coatings, and their suitability for different environments.

Refrigerant Schematics

Refrigerant Charge

Table 6: Refrigerant Charge - Microchannel Units

Data on refrigerant quantities for various AGZ models with microchannel coils.

Electrical Data

Power Connections

Details on the unit's power connection options and requirements.

Unit Controller Operation

Controller Inputs and Outputs

Lists and describes the analog and digital inputs and outputs of the main controller.

EXV Module 1 and 2

Information on the function and use of Electronic Expansion Valve (EXV) modules.

RapidRestore®

Description of the RapidRestore® feature for faster unit restart and loading.

Set Points

Explanation of adjustable set points for unit configuration and operation.

Circuit Level Set Points

Set points specific to individual refrigerant circuits, including compressor and fan staging.

Sequence of Operation

Figure 47: Unit Sequence of Operation - Cool Mode

Step-by-step operational sequence for the chiller in cool mode.

Figure 50: Unit Sequence of Operation - Ice Mode

Step-by-step operational sequence for the chiller in ice mode.

Figure 53: Circuit Sequence of Operation

Diagram illustrating the operational sequence for individual refrigerant circuits.

Unit Functions

Unit Capacity Control

How the unit's total capacity is managed based on operating conditions.

Compressor Staging in Cool Mode

Details on compressor staging logic for cooling operation.

Compressor Staging in Ice Mode

Details on compressor staging logic for ice mode operation.

Unit Enable

Procedures for enabling and disabling the unit based on setpoints and inputs.

Freeze Protection

Measures to protect the evaporator and components from freezing.

LWT Target

Explanation of how the Leaving Water Temperature target is set and adjusted.

Circuit Functions

Circuit Control Logic

Logic governing circuit enabling, compressor availability, and state transitions.

Compressor Control

How compressors are controlled based on circuit status and unit commands.

Condenser Fan Control

How condenser fans are controlled and staged based on operating conditions.

Condenser Staging

Logic for staging condenser fans to maintain optimal performance.

Condenser Target

How the condenser target temperature is selected based on circuit capacity.

VFD Control

How Variable Frequency Drives control fan speed to manage condenser temperature.

EXV Control

Control logic for the electronic expansion valve (EXV) to manage suction superheat.

Alarms

Unit Fault Alarms

Lists and describes unit-level fault alarms that require immediate attention.

Evaporator Flow Loss

Details on the evaporator flow loss alarm trigger, action, and reset conditions.

Evaporator Water Freeze Protect

Alarm related to the evaporator freeze protection system.

Low Evaporator Pressure

Alarm triggered by low evaporator pressure conditions.

Using the Controller

Optional Low Ambient Fan VFD

Startup and Shutdown Procedures

Pre Startup

Steps to perform before initiating unit startup, including checklists.

Startup

Step-by-step procedure for starting the chiller, including setpoint verification.

Shutdown

General procedures for shutting down the unit.

Unit Maintenance

Refrigerant Charging

Procedures for recharging the unit with R-410A refrigerant if necessary.

Troubleshooting Chart

Limited Product Warranty

DAIKIN APPLIED AMERICAS INC. LIMITED PRODUCT WARRANTY (North America)

The primary warranty statement covering product defects in material or workmanship.

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